In silico non-linear dynamic analysis reflecting in vitro physical properties of CAD/CAM resin composite blocks

In silico nonlinear dynamic finite-element analysis for biaxial flexural strength testing of CAD/CAM materials

PURPOSE

The aim of this study was to establish and assess the validity of in silico models of biaxial flexural strength (BFS) tests to reflect in vitro physical properties obtained from two commercially available computer-aided design/computer-aided manufacturing (CAD/CAM) ceramic blocks and one CAD/CAM resin composite block.

METHODS

In vitro three-point bending and BFS tests were conducted for three CAD/CAM materials (n = 10): Katana Zirconia ST10 (raw material: super-translucent multilayered zirconia, ST10; Kuraray Noritake Dental, Niigata, Japan), Katana Zirconia HT10 (raw material: highly translucent multilayered zirconia, HT10; Kuraray Noritake Dental), and Katana Avencia N (AN; Kuraray Noritake Dental). Densities, flexural moduli, and fracture strains were obtained from the in vitro three-point bending test and used as an input for an in silico nonlinear finite element analysis. The maximum principal stress (MPS) distribution was obtained from an in silico BFS analysis.

RESULTS

The elastic moduli of AN, HT10, and ST10 were 6.513, 40.039, and 32.600 GPa, respectively. The in silico fracture pattern of ST10 observed after the in silico evaluation was similar to the fracture pattern observed after the in vitro testing. The MPS was registered in the center of the tensile surface for all three specimens. The projections of the supporting balls were in the form of a triple asymmetry.

CONCLUSIONS

The in silico approach established in this study provided an acceptable reflection of in vitro physical properties, and will be useful to assess biaxial flexural properties of CAD/CAM materials without wastage of materials.

Cutting Efficiency of Diamond Grinders on Composite and Zirconia

This in vitro study was carried out to compare the cutting efficiency of diamond grinders on zirconia and resin-based composite materials. Grinders were employed with a special holder for the handpiece to apply a constant load (160 g) for resin-based composite (8 cuts, 40 s each) and zirconia materials (4 cuts, 5 min each; n = 10 for each material and grinder). To assess the efficiency of the grinders, weight measurements of the material were taken before and after the grinding process. Scanning electron micrographs were captured for instrument surfaces before and after testing and for the resulting surface of the materials. In the resin-based composite group, there were significant differences in weight removal between the burs for both the baseline (first cut; p = 0.009) and removal after the eighth cut (p = 0.049). Statistically significant decreases in weight removal compared to the baseline values were noted for the third, fourth, sixth, and seventh steps (p ≤ 0.046). For the zirconia group, significant differences existed in weight removal between the burs for the baseline (first cut; p < 0.001) and removal after the fourth cut (p < 0.001). A significant positive correlation was observed between removal and the number of cuts (Pearson: 0.673; p < 0.001). A statistically significant decrease in removal compared to the respective baseline value was found for the fourth step (p = 0.006). The initial wear removal and durability significantly differed between the grinders used on resin-based composite and zirconia. Achieving comparable weight removal took five times longer when grinding zirconia compared to the resin-based composite.

CAD-CAM resin composites: Effective components for further development

OBJECTIVE

This paper summarizes the effective components of computer-aided design and computer-aided manufacturing (CAD-CAM) resin composites that contribute to achieving greater mechanical properties and further development.

METHODS

In silico multi-scale analysis, in silico nonlinear dynamic finite element analysis (FEA), and artificial intelligence (AI) were used to explore the effective components of CAD-CAM resin composites. The effects of the filler diameter and silane coupling ratio on the mechanical properties of CAD-CAM resin composites have been clarified through multi-scale analysis. The effects of the filler contents, and filler and monomer compositions have been investigated by AI algorithms. The fracture behavior of CAD-CAM composite crown was analyzed using in silico non-linear dynamic FEA. The longevity of CAD-CAM composite crown was assessed through step-stress accelerating life testing (SSALT).

RESULTS

As the filler diameter decreases, there is an increase in elastic moduli and compressive strengths at the macroscale. At the nanoscale, a decrease in the filler diameter results in a decrease in the maximum value of the maximum principal strain. When the silane coupling ratio decreases, there is a decrease in the elastic modulus and compressive strength. According to the exhaustive search and feature importance analysis based on the AI algorithm, the combination of certain components was narrowed down to achieve a flexural strength of 269.5 MPa. The in silico non-linear FEA successfully detected the sign of the initial crack of the CAD-CAM composite molar crown. The SSALT revealed that CAD-CAM resin composite molar crowns containing nanofillers with a high fraction of resin matrix demonstrated great longevity.

SIGNIFICANCE

This paper summarized the effective components of CAD-CAM resin composites for their further development. The integration of in vitro and in silico approaches will expedite the advancement of CAD-CAM resin composites, offering benefits such as time efficiency and reduction of material waste for researchers and manufacturers.

Smoothed particle hydrodynamics method applied to oral region: A narrative review

Traditionally, simulation studies in dentistry have relied on the finite element method (FEM). However, the smoothed particle hydrodynamics (SPH) method, which represents objects as particle collections without the use of meshes, has gained recent attention. Despite its application in dentistry, there is currently a lack of comprehensive literature summarizing the specific applications of the SPH method in the oral region. This review aims to provide a summary of studies that have utilized the SPH method in dentistry, focusing on its applications in analyzing large deformations, such as dental ceramic collisions, soft material analysis (e.g., denture adhesive), and virtual training simulations for dental treatments. By combining the advantages of the SPH and FEM methods, more accurate simulations can be achieved, and further applications of the SPH method in dentistry are anticipated.

Comparative Analysis of the Structural Weights of Fixed Prostheses of Zirconium Dioxide, Metal Ceramic, PMMA and 3DPP Printing Resin-Mechanical Implications

The aim of this study was to determine the mechanical implications of four-unit fixed dental prostheses (FDPs) made of (1) monolithic zirconium dioxide (ZR O2), (2) polymethylmethacrylate (PMMA), (3) metal ceramic (PFM) and (4) impression resin (3DPP).

METHODS

Four groups were studied with eight samples for each material (n: 32). Each structure was weighed, subjected to compressive tests and analyzed using 3D FEA.

RESULTS

PMMA presented the lowest structural weight (1.33 g), followed by 3DPP (1.98 g), ZR O2 (6.34 g) and PFM (6.44 g). In fracture tests, PMMA presented a compressive strength of 2104.73 N and a tension of 351.752 MPa; followed by PFM, with a strength of 1361.48 N and a tension of 227.521 MPa; ZR O2, with a strength of 1107.63 N and a tension of 185.098 MPa; and 3DPP, with a strength of 1000.88 N and a tension of 143.916 MPa. According to 3D FEA, 3DPP presented the lowest degree of deformation (0.001 mm), followed by PFM (0.011 mm), ZR O2 (0.168 mm) and PMMA (1.035 mm).

CONCLUSIONS

The weights of the materials did not have a direct influence on the mean values obtained for strength, stress or strain. Since the performance was related to the tension and forces supported by the structures in critical zones, the importance of considering design factors is clear. In vitro and 3D FEA assays allowed us to simulate different scenarios for the mechanical properties of certain materials before evaluating them clinically. Thus, they can generate predictions that would allow for the design of a better research methodology in future clinical trials.

In vitro analysis of durability of S-PRG filler-containing composite crowns for primary molar restoration

OBJECTIVE

To evaluate the reliability, maximum principal stress, shear stress, and crack initiation of a computer-aided design/computer-aided manufacturing (CAD/CAM) resin composite (RC) incorporating surface pre-reacted glass (S-PRG) filler for primary molar teeth.

METHODS

Mandibular primary molar crowns fabricated by experimental (EB) or commercially available CAD/CAM RCs (HC) were prepared and cemented to a resinous abutment tooth using an adhesive resin cement (Cem) or a conventional glass-ionomer cement (CX). These specimens were subjected to a single compressive test (n = 5/each) and the step-stress accelerated life testing (SSALT) (n = 12/each). Data was evaluated using Weibull analyses and reliability was calculated. Afterwards, the maximum principal stress and crack initiation point of each crown was analyzed by finite element analysis. To evaluate bonding of EB and HC to dentin, microtensile bond strength (μTBS) testing was conducted using primary molar teeth (n = 10/each).

RESULTS

There was no significant difference between the fracture loads of EB and HC for either cement (p > 0.05). The fracture loads of EB-CX and HC-CX were significantly lower than EB-Cem and HC-Cem (p < 0.05). The reliability at 600 N for EB-Cem was greater than that for EB-CX, HC-Cem, and HC-CX. The maximum principal stress concentrated on EB was lower than that on HC. The shear stress concentrated in the cement layer for EB-CX was higher than that for HC-CX. There was no significant difference among the μTBSs of EB-Cem, EB-CX, HC-Cem, and HC-CX (p > 0.05).

SIGNIFICANCE

The crowns fabricated with the experimental CAD/CAM RC incorporating S-PRG filler yielded greater fracture loads and reliability than the crowns manufactured with commercially available CAD/CAM RC regardless of the luting materials. These findings suggest that the experimental CAD/CAM RC crown may be clinically useful for the restoration of primary molars.

In-vitro performance of subtractively and additively manufactured resin-based molar crowns

PURPOSE

To compare the in-vitro performance and wear behavior of additively or subtractively fabricated resin-based composite molar crowns for temporary and permanent application.

MATERIALS AND METHODS

Identical molar crowns (n = 8 per group) were manufactured from materials for temporary or permanent application (3x temporary additive fabrication, 3x additive permanent fabrication, 1x temporary subtractive fabrication, 1x permanent subtractive fabrication). All crowns were adhesively bonded (Calibra Universal, Dentsply Sirona, USA) on standardized resin-based composite molars (FDI 46, P Pro temporary Crown & Bridge). Thermal cycling and mechanical loading (2 × 3000 × 5°C/55 °C, 2min, H₂0 dist., 1.2 × 10⁶ force 50N) were performed and fracture force was determined (v = 1 mm/min, Z010, Zwick, Germany). Mean wear, maximum wear, and roughness were investigated on polished (P1200) specimens (n = 8 per group, d = 8 mm) in a pin-on-block test (50N; 120000 cycles; 1.6Hz; H₂O). Statistics were performed by using one-way ANOVA, Bonferroni post-hoc-tests, and Pearson-correlation (α = 0.05).

RESULTS

All crowns survived TCML without failures. Fracture forces ranged from 1362.4 ± 182.4N to 2354.1 ± 373.3N for the additive temporary crowns, from 1680.4.4 ± 525.1N to 2601.6 ± 403.7N for the additive permanent crowns, and reached values of 2988.5 ± 604.7N for subtractive temporary crowns and 3092.0 ± 307.6 N for subtractive permanent crowns. Significant (p < 0.001) differences were identified between the various additively manufactured systems, but not for the subtractively fabricated systems (p = 0.673). Mean wear of the additive temporary crowns ranged between 114.5 ± 25.8 μm and 163.8 ± 21.4 μm without significant differences (p = 0.061). Mean wear of the additive permanent crowns ranged between 120.0 ± 27.5 μm and 171.3 ± 31.8 μm with significant differences (p = 0.004). No statistically significant differences were identified between temporary and permanent subtractively manufactured specimens, with mean wear ranging between 140.5 ± 51.1 μm and 176.6 ± 26.8 μm (p = 0.673). Maximum wear of additive temporary specimens ranged between 221.4.5 ± 53.3 μm and 322.1 ± 50.6 μm; significant differences were identified between the groups (p = 0.016). Maximum wear of additive permanent specimens ranged between 246.3 ± 47.3 μm and 337.4 ± 61.4 μm, and significant differences were identified between the groups (p = 0.006). Mean wear of the subtractive group (permanent and temporary) showed no differences in maximum wear from 277.9 ± 79.7.1 μm to 316.4 ± 58.1 μm (p = 0.288). Ra roughness ranged from 0.7 ± 0.2 μm to 3.6 ± 1.3 μm with significant differences (p < 0.001) and Rz reference between 65.9 ± 26.2 μm and 16.8 ± 6.3 μm.

CONCLUSION

Temporary and permanent molar crowns provided at least acceptable in-vitro performance and fracture force for clinical mid-term application. Laboratory wear stability of the resin-based materials appeared sufficient, but should be verified under clinical conditions.

In Silico Finite Element Analysis of Implant-Supported CAD-CAM Resin Composite Crowns

PURPOSE

The aim of this study was to evaluate the mechanical behavior of an implant-supported crown made using computer-aided design and computer-aided manufacturing (CAD-CAM) resin composite (RC) blocks in the posterior region.

MATERIAL AND METHODS

Four commercially available CAD-CAM RC blocks were used in this study: Cerasmart 300 (CS300; GC, Tokyo, Japan), Katana Avencia P Block (KAP; Kuraray Noritake Dental, Niigata, Japan); KZR HR3 Gamma Theta (HR3; Yamakin, Osaka, Japan), and Estelite P block (ESP; Tokuyama Dental, Tokyo, Japan). Katana Zirconia STML (ST; Kuraray Noritake Dental) was used as the control group. The elastic moduli of each material were determined by a three-point bending test. After the CAD models were designed, two different loading scenarios (oblique, vertical) were created. 3D finite element analysis was conducted with the prepared models.

RESULTS

The elastic modulus of the material utilized for the implant restorations did not cause any change in the stresses transmitted to the implant or peripheral bone. An important difference was detected in the abutment-crown junction area. The minimum von Mises value at the abutment-crown interface was obtained in ST, which has the closest elastic modulus to the titanium abutment.

CONCLUSIONS

The 3D finite element model designed in this study was used to demonstrate that implant-supported crowns fabricated with four different CAD-CAM RCs showed no critical stress concentrations in the bone or implant under all loading conditions. These results suggest that CAD-CAM RC blocks could be used as an alternative material for implant-supported restorations in the posterior region in terms of stress distribution.

Physical properties and wear behavior of CAD/CAM resin composite blocks containing S-PRG filler for restoring primary molar teeth

OBJECTIVES

This study aimed to develop computer-aided design/computer-aided manufacturing (CAD/CAM) resin composite blocks (RCBs) containing surface pre-reacted glass-ionomer (S-PRG) filler for primary molar teeth and evaluate their physical properties and wear resistance.

METHODS

Experimental CAD/CAM RCBs containing S-PRG filler for primary molar teeth (EB), a commercial CAD/CAM RCB (HC), two resin composites for primary teeth (BKP and BKZ) and one for permanent teeth (BⅡ) were used. Hardness tests, three-point bending tests, fracture toughness tests, and water absorption tests were conducted. Wear tests were conducted for these materials and stainless steel crowns (SSCs).

RESULTS

The Vickers hardness of EB was lower than that of HC (p < 0.05), and there was no significant difference among BKZ, BKP, and BⅡ (p > 0.05). After 1 week of water immersion, EB and HC showed greater flexural strength than the other materials (p < 0.05). EB showed greater fracture toughness than the other materials (p < 0.05). The water absorption of EB was lower than that of HC, BKZ, and BKP (p < 0.05), and greater than that of BⅡ (p < 0.05). Antagonist wear was significantly smaller in EB than in HC and BⅡ (p < 0.05), and significantly greater than in BKZ (p < 0.05). Antagonist wear could not be measured in SSC because of excessive wear that was out of range of the surface roughness tester.

SIGNIFICANCE

The CAD/CAM RCBs containing S-PRG filler for primary molar teeth developed in this study demonstrated adequate physical properties and wear performance, suggesting that they are suitable for restoration of primary molar teeth and could function in place of SSCs.

Performance of crowns cemented on a fiber-reinforced composite framework 5-unit implant-supported prostheses: in silico and fatigue analyses

OBJECTIVE

To characterize the biomechanical performance of fiber-reinforced composite 5-unit implant-supported fixed dental prostheses (FDPs) receiving individually milled crowns by insilico and fatigue analyses.

METHODS

Eighteen implant-supported five-unit fiber-reinforced composite frameworks with an individually prepared abutment design were fabricated, and ninety resin-matrix ceramic crowns were milled to fit each abutment. FDPs were subjected to step-stress accelerated-life testing with load delivered at the center of the pontic and at 2nd molar and 1st premolar until failure. The reliability of the prostheses combining all loaded data and of each loaded tooth was estimated for a mission of 50,000 cycles at 300, 600 and 900 N. Weibull parameters were calculated and plotted. Fractographic and finite element analysis were performed.

RESULTS

Fatigue analysis demonstrated high probability of survival at 300 N, with no significant differences when the set load was increased to 600 and 900 N. 1st and 2nd molar dataset showed high reliability at 300 N, which remained high for the higher load missions; whereas 1st premolar dataset showed a significant decrease when the reliability at 300 N was compared to higher load missions. The characteristic-strength of the combined dataset was 1252 N, with 1st molar dataset presenting higher values relative to 2nd molar and 1st premolar, both significantly different. Failure modes comprised chiefly cohesive fracture within the crown material originated from cracks at the occlusal area, matching the maximum principal strain location.

SIGNIFICANCE

Five-unit implant-supported FDP with crowns individually cemented in a fiber-reinforced composite framework presented a high survival probability. Crown fracture comprised the main failure mode.

Effects of Implant-Abutment Connection Type and Inter-Implant Distance on Inter-Implant Bone Stress and Microgap: Three-Dimensional Finite Element Analysis

The attainment of a good aesthetic outcome in dental implant treatment requires inter-implant papilla reconstruction, which is very difficult to perform. Maintenance of the inter-implant bone is essential for maintenance of the inter-implant papilla. The aim of this study was to investigate the mechanical influences of the implant-abutment connection type and inter-implant distance on the inter-implant bone by using three-dimensional finite element analysis. Three computer-aided design models of two-piece implants were designed: external connection (EC), internal connection (IC), and conical connection (CC). In each model, two identical implants were placed with inter-implant distances of 3.0, 2.5, and 2.0 mm. The maximum principal stress and microgap were evaluated. The stress values of the inter-implant bone decreased in the following order: IC, EC, and CC. The microgap decreased in the following order: EC, IC, and CC. Regardless of the type of implant-abutment connection, the stress of the inter-implant bone increased as the inter-implant distance decreased. The microgap barely changed as the inter-implant distance decreased. A CC implant is a mechanically advantageous implant-abutment connection type for maintenance of the inter-implant bone. With an inter-implant distance of less than 3.0 mm, use of a CC implant might suppress absorption of the inter-implant bone.

Finite element simulation of fixed dental prostheses made from PMMA -Part II: Material modeling and nonlinear finite element analysis

Material characteristics can change significantly with increasing chewing velocity. As these in-vitro examinations are very time-consuming and cost-intensive, the application of finite element analysis (FEA) offers a suitable alternative for predicting the material behavior of complex specimen geometries under clinically relevant loads. Although FEA is applied within numerous dental investigations, there are only few studies available in which a nonlinear FEA is validated with real experiments. Therefore, the aim of the present study was to predict the mechanical behavior of a clinically close three-unit temporary bridge composed of polymethyl methacrylate (PMMA) in the left upper jaw with nonlinear FEA and to verify the prediction through validation experiments. In conclusion, simplifying assumptions of linear elastic material properties for polymeric materials should be avoided in FEA studies, because rate dependencies, stress relaxation and plastic flow are not considered. Additionally, precise preliminary investigations for material characterization are necessary.

Multi-scale analysis of the influence of filler shapes on the mechanical performance of resin composites using high resolution nano-CT images

OBJECTIVE

The aim of this study was to investigate the criteria for predicting the fracture initiation of resin composites (RCs) at the micro-scale and assess the influence of filler shapes on the flexural properties of RCs by combining nano-CT imaging and in silico multi-scale analysis.

METHODS

Experimental RCs composed of irregular-shaped (IS) silica filler (31.2 vol%/50.0 wt%) and Bis-GMA/TEGDMA were prepared. The RC specimens were scanned by a nano-CT with 500-nm resolution, and 10 micro-scale models (100 × 100 × 100 μm) were randomly extracted from a scanned region. In silico micro-scale models containing sphere-shaped (SS) fillers with the same volume content as the experimental RC were designed. Each RC model's elastic modulus and Poisson's ratio at the macro-scale were calculated using homogenization analysis. The flexural strength of the RC models were predicted by finite element analysis using the elastic moduli and Poisson's ratio values.

RESULTS

Significantly greater elastic modulus values were obtained in the X, Y, and Z directions for RC models containing IS fillers than SS fillers. Similarly, smaller Poisson's ratio values were observed in the Y and Z directions for RC model containing IS fillers than SS fillers (p < 0.05). The flexural strength of RC model containing IS fillers was significantly greater than the RC model containing SS fillers (p < 0.05).

SIGNIFICANCE

The in silico multi-scale analysis established in this study demonstrated that RC model containing irregular-shaped fillers had greater flexural strength than RC model loaded with SS fillers, suggesting that the mechanical strength of the RC can be improved by optimizing the shape of the silica fillers.

Color Stability of Dental Reinforced CAD/CAM Hybrid Composite Blocks Compared to Regular Blocks

This study compares the color stability of dental reinforced computer-aided design/computer-aided manufacturing (CAD/CAM) hybrid composite blocks to that of regular blocks. One hundred fifty disc-type specimens (n = 15) were prepared from five sets of hybrid composite blocks (Cerasmart-200/Cerasmart-300, KZR-CAD HR/KZR-CAD HR3, Estelite Block/ Estelite-P Block, Avencia Block/Avencia-P Block, Mazic Duro/Duro Ace). The specimen color and translucency parameter (TP) were assessed using a spectrophotometer before and after immersion in staining solutions (water, 10% ethanol, simulated red wine). Changes in color (ΔE) and translucency (ΔTP) of specimens were calculated. The data were analyzed using the analysis of variance (ANOVA) and Tukey’s post hoc test (p < 0.05). Microstructural features of the hybrid composite blocks were also examined using FE-SEM. Immersion in deionized water or 10% ethanol made no significant color or translucency changes (except for Avencia-P Block); however, the simulated red wine caused significant changes to the color and translucency of almost all specimens, especially after 4 weeks of immersion. The reinforced hybrid blocks (except for Estelite-P Block and Duro Ace) showed lower color stability than corresponding regular blocks. Avencia-P Block showed significantly reduced color stability compared to Avencia Block. Even in deionized water and 10% ethanol, Avencia-P Block showed perceptible ΔE and decreased translucency. Estelite Block/ Estelite-P Block and Mazic Duro/Duro Ace showed better color stability than the other materials tested.

Fracture origin and crack propagation of CAD/CAM composite crowns by combining of in vitro and in silico approaches

PURPOSE

Fractographic analysis has been used to investigate the fracture behavior of Computer-aided design/computer-aided manufacturing (CAD/CAM) composite crowns by subjecting them to compression tests. However, it is difficult to investigate details of the fracture, including its initiation and propagation, using in vitro tests. The aim of this study was to determine the fracture origins and the order of crack initiation of CAD/CAM composite crowns using in silico nonlinear dynamic finite element analysis (FEA).

MATERIAL AND METHODS

The following materials were used: Cerasmart (CS), Katana Avencia Block (KA), and Shofu Block HC (HC) as CAD/CAM crowns, Panavia SA Cement Plus (SA) as a luting material, and Clearfil DC Core Plus (DC) as an abutment. The elastic moduli and fracture strain of each material were obtained from the stress-strain curve of in vitro three-point bending tests. The fracture origins and order of crack initiation of the materials were determined by in silico nonlinear dynamic compression analysis. Load-displacement curves were statistically compared with the results of the in vitro compression tests (Pearson's correlation test, α = 0.05).

RESULTS

The nonlinear dynamic FEA demonstrated that crack initiation was primarily observed near the lingual side of the CAD/CAM crowns and immediately propagated to the central fossa. The models were fractured following the in vitro fracture strains, showing the same order for the products tested (CS/KA/HC, SA, and DC). Load-displacement curves with the use of CS, KA, and HC were significantly correlated to the corresponding in vitro compression tests results (CS: r = 0.985, p < 0.05, KA: r = 0.987, p < 0.05, and HC: r = 0.997, p < 0.05).

CONCLUSIONS

The in silico model established in this study clarified the crack initiation of the CAD/CAM composite crowns and the order of crack initiation among the investigated products, suggesting that the present approach is useful for analyzing the fracture behavior of CAD/CAM composite crowns in detail.