The microstructure, mechanical properties, corrosion performance and biocompatibility of hydroxyapatite reinforced ZK61 magnesium-matrix biological composite

Corrosion Behavior and Biological Properties of ZK60/HA Composites Prepared by Laser Powder Bed Fusion

Magnesium alloy ZK60 shows great promise as a medical metal material, but its corrosion resistance in the body is inadequate. Hydroxyapatite (HA), the primary inorganic component of human and animal bones, can form chemical bonds with body tissues at the interface, promoting the deposition of phosphorus products and creating a dense calcium and phosphorus layer. To enhance the properties of ZK60, HA was added to create HA/ZK60 composite materials. These composites, fabricated using the advanced technique of LPBF, demonstrated superior corrosion resistance and enhanced bone inductive capabilities compared to pristine ZK60. Notably, the incorporation of 3 wt% led to a significant reduction in bulk porosity, achieving a value of 0.8%. The Ecorr value increased from -1.38 V to -1.32 V, while the minimum Icorr value recorded at 33.9 μA·cm-2. Nano-HA achieved the lowest volumetric porosity and optimal corrosion resistance. Additionally, these composites significantly promoted osteogenic differentiation in bone marrow stromal cells (BMSCs), as evidenced by increased alkaline phosphatase (ALP) activity and robust calcium nodule formation, highlighting their excellent biocompatibility and osteo-inductive potential. However, when increasing the HA content to 6 wt%, the bulk porosity rose significantly to 3.3%. The Ecorr value was -1.3 V, with the Icorr value being approximately 50 μA·cm-2. This increase in porosity and weaker interfacial bonding, ultimately accelerated electrochemical corrosion. Therefore, a carefully balanced amount of HA significantly enhances the performance of the ZK60 magnesium alloy, while excessive amounts can be detrimental.

Microstructure, Mechanical Properties, In Vitro Biodegradability, and Biocompatibility of Mg-Zn/HA Composites for Biomedical Implant Applications

Recently, Mg-Zn/hydroxyapatite (HA) composites have attracted much attention as potential candidates for use in bone implants. In this paper, the MgZn/HA composites were prepared using powder metallurgy (PM) and the merging mechanism of MgZn and HA particles was investigated by adjusting the weight ratio of the HA powder. The evolution of the HA distribution in the matrix was examined using SEM and micro-CT images. Afterward, the mechanical properties and biocompatibility of the composites were discussed in detail. The results revealed that the mechanical properties and biocompatibility of the Mg-Zn/HA composites were significantly affected by the HA content. Composites with a low HA content showed increased porosity, improved mechanical strength, and enhanced corrosion resistance after ball milling and cold pressing. These results underscore the importance of optimizing the HA content in Mg-Zn/HA composites for bone implants. Based on our findings, PM Mg-Zn/HA composites with a moderate HA content demonstrate the most promising characteristics as bone implants. The insights gained from this work contribute to the advancement of bone implant materials and hold great potential for enhancing orthopedic surgery outcomes.

Synergistic effects of hybrid (HA+Ag) particles and friction stir processing in the design of a high-strength magnesium matrix bio-nano composite with an appropriate texture for biomedical applications

In this work, the effects of hybrid (HA + Ag) particles and triple-pass friction stir processing on the microstructure, texture, hardness, and tensile behavior of magnesium matrix bio-nano composite were investigated. The results showed that the mean grain size of samples was in the range of 1-5 μm owing to the occurrence of dynamic recrystallization and suppression of grain growth by second phase particles. All samples exhibited uniform dispersion of particles in the magnesium matrix caused by triple-pass FSP. However, some agglomerations were visible in the microstructure of AZ91/nHA nanocomposite. The average grain size of the AZ91/nHA/smAg sample (1.4 μm) was smaller than that of the AZ91/nHA/mAg sample (2.1 μm), which was attributed to the formation of higher content of Mg_xAg_y precipitates in the AZ91/nHA/smAg composite. By performing the FSP, the content of Mg₁₇Al₁₂ was significantly decreased due to the dissolution of beta into the alpha caused by the breakup effect of mechanical stirring and temperature increase of samples. The AZ91/nHA/smAg sample had the highest texture parameter for the {101‾1} orientation as the high corrosion resistance texture. This was due to the promoting the non-basal slip caused by the dissolution of smAg particles in the magnesium matrix. After the FSP, the microhardness distribution of AZ91, AZ91/nHA, AZ91/nHA/mAg, and AZ91/nHA/smAg samples tended to be uniform and the average hardness was improved owing to the fragmentation of beta particles, grain refinement, and homogeneous dispersion of second phase particles. Compared with the AZ91/nHA/mAg sample, an increase in ultimate tensile strength (291.7 MPa), and a decrease in total elongation (5.6%) and energy absorption (12.3 J/cm³) were observed in the AZ91/nHA/smAg sample due to the formation of a higher content of the silver-rich precipitates in the AZ91/nHA/smAg sample during cooling caused by the higher solubility of silver submicron particles. The fracture surfaces of all processed samples consisted of a large number of fine equiaxed dimples (ductile fracture) owing to the grain refinement and the presence of fine second phase particles.

Investigation of microstructure, crystallographic texture, and mechanical behavior of magnesium-based nanocomposite fabricated via multi-pass FSP for biomedical applications

In this work, the microstructure, crystallographic texture, hardness, and tensile behavior of AZ91/HA bio-nano composite manufactured by multi-pass friction stir processing (FSP) were investigated. With increasing the number of FSP passes, the average size of grains is reduced. The processed AZ91 and AZ91/HA nanocomposite after the third pass had the lowest grain size (4.5 and 2.6 μm, respectively). Also, the average grain size of composites was smaller than that of monolithic samples at the same pass number. The results showed that particle distribution in the AZ91/HA nanocomposite is significantly affected by the number of passes. The increment of the pass number led to a more uniform dispersion of HA nanoparticles in the matrix due to more plastic flow of materials. With increasing the pass number to three, the accumulated strain increased to 0.726 (monolithic) and 0.623 (composite) due to repeating mechanical stirring. There was a texture transition ({101‾1} to {0002}) via performing only one pass of FSP. Suppression of grain rotation by HA nanoparticles maintained the intensity of {101‾1} texture as a corrosion-resistant orientation after the third pass. With increasing the pass number of FSP, the hardness and strength of samples increased due to the grain size reduction and the more uniform dispersion of HA powder. The composite sample after the third pass exhibited the highest hardness of 117.0 HV and ultimate tensile strength of 306.6 MPa. The failure mode of processed samples was ductile. There were smaller dimples on the fracture surface of the composite samples due to their lower grain size and also the presence of HA nanoparticles. Considering the obtained results, the nanocomposite after the third pass can be a good load-bearing implant for biomedical applications.