Effect from Rotational Speed on Torsional Resistance of the Nickel-titanium Instruments

Fracture resistances of heat-treated nickel-titanium files used for minimally invasive instrumentation

BACKGROUND

This study compared the torsional resistance, bending stiffness, and cyclic fatigue resistances of different heat-treated NiTi files for minimally invasive instrumentation.

METHODS

TruNatomy (TN) and EndoRoad (ER) file systems were compared with ProTaper Gold (PG). Torsional load, distortion angle, and bending stiffness were assessed using a custom device AEndoS, and toughness was calculated using the torsional data. Cyclic fatigue resistance was evaluated using another custom device (EndoC) with 45-degree curved canal in which file was rotated until fracture using dynamic pecking motion at 37 °C. One-way analysis of variance and Duncan's post-hoc comparison were conducted at a significance level of 95%. Scanning electron microscopy (SEM) analyzed fracture features and differential scanning calorimetry (DSC) analyzed phase transformation temperatures.

RESULTS

ER and TN showed significantly lower torsional strength than PG (p < 0.05). However, ER showed a significantly greater distortion angle and the highest toughness, followed by PG and TN (p < 0.05). Both ER and TN showed similar bending stiffness, which was lower bending stiffness than PG (p < 0.05). ER showed the highest cyclic fatigue resistance (p < 0.05). SEM revealed typical fracture features across all groups, with distinct milling grooves in PG and TN, not in ER. DSC indicated that PG and ER showed a peak of austenite (Ap) at temperatures higher than body temperature, 42 °C and 40 °C, respectively, while TN showed A p at 25 °C.

CONCLUSION

Files for minimally invasive instrumentations typically exhibited high cyclic fatigue resistance but showed differences in the properties. The selection should depend on the root canal and tooth condition.

Effect of nickel-titanium alloys on root canal preparation and on mechanical properties of rotary instruments

The aim of this study was to evaluate the quality of curved root canal preparation, torsional fatigue, and cyclic fatigue of rotary systems manufactured with different NiTi alloys. Ninety single-rooted canals with curvatures of 15° to 30o were scanned and divided into three groups according to the rotary system used: BT-Race (BTR) - 10.06, 35.00, 35.04; SequenceRotaryFile (SRF) - 15.04, 25.06, 35.04; and ProDesignLogic (PDL) - 25.01, 25.06, 35.05. Each system was used on three specimens. The teeth were prepared, scanned, and analyzed to assess increase in volume, transportation, and centering ability of the root canal. Torsional fatigue of glide path instruments (BTR 10.06, SRF 15.04 and PDL 25.01) and cyclic fatigue of the finishing instrument (BTR 35.04, SRF 35.04 and PDL 35.05) were obtained by analyzing completely new instruments (n = 10) and instruments after they had been used three times (n = 10). After the torsional and cyclic fatigue tests, the fractured surface of the new and used instruments were examined by scanning electron microscopy. Increase in volume, canal transportation, and centering ability showed no significant differences among the groups (p > 0.05). The torsional test showed that SRF 15.04 produced the highest torque values for both new and used instruments, followed by PDL 25.01 and BTR 10.06 (p < 0.05). PDL 25.01, both new and used, exhibited higher values of angular deflection followed by SRF 15.04 and BTR 10.06 (p < 0.05). As regards cyclic fatigue, use of PDL 35.05, both new and used, required a longer time and larger number of cycles than did SRF 35.04 and BTR 35.04 (p < 0.05). Clinical use affected the torsional fatigue of BTR; however, cyclic fatigue was not significantly affected (p < 0.05). All rotary systems were able to prepare the curved canals satisfactorily and were used safely on the three specimens. Relative to torsional fatigue, SRF 15.04 exhibited a higher torque, and PDL 25.01, higher angular deflection. BTR 10.06 was the most affected by clinical use. PDL 35.05 showed greater resistance to cyclic fatigue.

What meaningful information are the instruments mechanical testing giving us? A comprehensive review

Instruments mechanical strength and flexibility are traditionally tested by running cyclic fatigue, torsional, bending, buckling and microhardness tests. Several cyclic fatigue test models have been used in endodontics, all capable of providing a curved trajectory for the instrument to rotate. The cyclic fatigue testing allowed to identify conditions that may affect the fatigue strength outcomes, such as canal radius and degree of curvature, handpiece static vs dynamic motions, test temperature, kinematics, instrument previously wear and sterilization cycles, or instrument's size and metal alloy features. Due to the international test specifications for both torsional and bending tests, the variations of their models are not as many as for cyclic fatigue. These tests have also identified conditions capable of affecting the outcomes, such as kinematics, instrument's preloading, cross-sectional diameters, or alloy heat treatments. Buckling and microhardness are less common, with the metal alloy being considered to have a major influence on the results. Instruments mechanical testing, having all these individual conditions as independent variables, allowed to understand them and moulded the way the technical procedures are performed clinically. Even though the artificiality and simplicity of these tests will hardly mimic real working situations, and independently of being capable of producing cornerstone knowledge, these tests are also associated with inconsistency, lack of reproducibility and low external validity. Several attempts have been made to increase the generalizability of the outcomes by adding test settings that intend to mimic the clinical condition. Although pertinent, these settings may also add variabilities inherent to their concepts and practical applications in the laboratory environment. Although the actual studies should be seen as laboratory mechanical tests that measure very specific parameters under very particular conditions and that by far do not mimic the clinical condition, the lower validity drawback seems to be possible to be minimized when achieving a comprehensive understanding of the instrument behaviour. A Finite Elements Method and/or a multimethod research approach may lead to superior data collection, analysis, and results' interpretation, which when associated with a reliable confounding factors control and proper study designs may be helpful tools and strategies in order to increase the reliability of the outcomes.

Mechanical performance and Metallurgical Characteristic of Five Different Single-File Reciprocating Instruments: a Comparative in Vitro and Laboratory Study

INTRODUCTION

Since there are no data regarding an instrument recently introduced on the market (OneRECI), the aim of the study was to assess its mechanical and metallurgical properties comparing them with those of widespread reciprocating instruments such as Reciproc, Reciproc Blue, EdgeOne Fire and WaveOne Gold.

METHODS

A total of 65 NiTi files from five different reciprocating systems (OneRECI, Reciproc, Reciproc Blue, EdgeOne Fire and WaveOne Gold) were evaluated throughout a combined mechanical and metallurgical method. Mechanical performances of the selected file were examined subjecting each specimen to cyclic fatigue, torsional and bending resistance tests, whilst their metallurgical properties were assessed analyzing the nickel-titanium alloy composition and the phase transformation temperatures respectively through an energy-dispersive X-ray spectroscopy (EDX) and a differential scanning calorimetry (DSC). One-way ANOVA and post hoc Tukey's was performed with significance level set to a 95% confidence level.

RESULTS

The EDX showed a similar alloy composition for all of the tested files, with nickel percentage of about 52-53% and a corresponding percentage of titanium of 47-48%, whilst the DSC analysis, although evidenced martensitic characteristics for all files, showed differences in terms of phase transformation temperatures. Overall, OneRECI showed the best mechanical performances in terms of cyclic fatigue and torsional resistance (respectively of 32.95 ± 2.33 s and 0.76 ± 0.03 Ncm) and flexibility (48.4 ± 4.1 g), with statistically significant differences for all tests (p<0.05). Reciproc files showed the worst flexibility and cyclic fatigue resistance, respectively of 157.2 ± 8.3 g and 9.27 ± 1.18 s, whilst the EdgeOne Fire showed the lowest torsional resistance (0.39 ± 0.12 Ncm), whit statistically significant differences (p<0.05).

CONCLUSIONS

Within the limitation of this study, the recently introduced file OneRECI showed the best mechanical performance in comparison to the tested instruments, with an equiatomic composition of the NiTi alloy and a martensitic behavior.

Mechanical properties and metallurgical features of two similar endodontic rotary instruments with different heat treatments (FireWire™ and Gold)

The aim of this study was to explain the mechanical differences between EdgeTaper Platinum (ETP) and ProTaper Gold (PTG) determining the transition temperatures and the composition of the alloy of ETP, since no data are present in literature. A total of 130 instruments were selected: 65 ETP F2 and 65 PTG F2. 20 instruments per type were submitted to each mechanical tests. The cyclic fatigue and torsional tests were performed at a pre-set temperature of 35 °C ± 1 °C. During the cyclic fatigue test, Time to fracture, number of cycles to fracture (NCF) and the fragment length (FL) were recorded. During the static torsional, Torque to Fracture (TtF) and FL were recorded. The fracture surface of 5 randomly selected fragments from each test was examined through a Scanning Electron Microscopy (SEM) and an EDX analysis was performed. 20 instruments per type were submitted to a bending test The force generated (grams) to bend each was recorded. Recorded data of mechanical and metallurgical tests were statistically analyzed using a one-way analysis of variance (ANOVA) test with significance set to a 95% confidence level. ETP F2 showed a higher cyclic fatigue resistance and bending ability than PTG F2, with a statistically significant difference (p < 0.05). PTG showed a higher torsional resistance with a statistically significant difference (p < 0.05). DSC analysis of 5 samples for each instrument type pointed out that the austenite finish temperature of PTG was higher than the ETP, respectively of 49.99 ± 3.31 (°C) and 38.92 ± 1.75 (°C). EDX analysis confirmed the near-equiatomic composition of the Ni-Ti alloys, with a presence of a third component recognized as rubidium in the ETP samples. ETP showed higher flexibility in comparison with PTG, despite the latter is characterized by a more martensitic characterization. since its Af temperature is higher than the ETP.

Evidence for reduced torsional resistance of rotary files under curved position

Objectives

The aim of this in vitro study was to investigate the torsional fatigue resistance of different rotary files in straight and curved positions at a simulated intracanal temperature.

Methods

Forty-eight size #25 files from ProTaper Universal (PTU), ProTaper Next (PTN) and ProTaper Gold (PTG) were tested for torsional resistance in both straight and curved (90 degrees) positions (n = 8 each). The experiment was conducted at a simulated intracanal temperature of 35 ± 1 °C. The torque gauge was reset before every use, and uniform torsional stress was applied by rotating the file clockwise at a speed of 40 rpm until fracture. Torque failure values were recorded, and fractured surfaces were tested using a scanning electron microscopy (SEM). Statistical analysis of the data was completed using one-way ANOVA and post-hoc test (LSD) in order to compare between the tested systems in each file position. Student’s t-test was also performed to compare between the two positions in each rotary system, and significance level was set at 5%.

Results

In the straight position, torsional resistance of PTN was significantly lower than that of PTU and PTG (p < 0.001), while the PTU and PTG had comparable results (p > 0.05). In the curved position, torsional resistance was found to be comparable among all systems (p > 0.05). Within each system, the curved position resulted in a significantly lower torsional resistance when compared to the straight position (p < 0.001). SEM examination revealed similar torsional failure behavior for all files tested under both positions.

Conclusions

Our study identified that placing files in a curved position was associated with a significant decrease in torsional resistance of all systems, and this necessitates reconsidering the torque settings proposed by the manufacturers. Whether these effects can be translated into in vivo studies remains to be investigated, and thus future studies are essential to provide confirming evidence.

Role of the Crystallographic Phase of NiTi Rotary Instruments in Determining Their Torsional Resistance during Different Bending Conditions

The aim of this study was to assess the role of the crystallographic phase of Nickel-titanium (NiTi) rotary instruments in determining their torsional resistance during different bending conditions, such as different degrees and angles of curvature. 200 F-One 20.04 instruments (Fanta Dental, Shanghai, China) were used, 100 austenitic instruments and 100 martensitic instruments. Each group was divided in 5 subgroups according to the different bending conditions (straight canal, 90° or 60° of curvature degrees and 3 mm or 5 mm of radius of curvature). The static torsional test was performed by using a device composed of an electric motor capable of recording torque values (N·cm); a vice used to secure the instruments at 3 mm from the tip; and artificial canals, which allow instruments to remain flexed during test. Each instrument was rotated at 500 rpm with a torque limit set to 5.5 Ncm until its fracture. Torque at Fracture (TtF) was registered. A scanning electron microscopy (SEM) observation was conducted. The collected data confirm that an increase in the angle of curvature and a decrease in the radius of curvature of the artificial canals lead to an increase of TtF values with a statistically significant difference (p < 0.05), both in the austenitic and martensitic groups. Regarding the comparison between austenitic and martensitic groups in the same bending condition, a statistically significant difference was found only when the torsional test was performed in the canals with the degrees of curvature of 90° and the radius of curvature of 3 mm and 5 mm, with the austenitic instruments showing a higher TtF than the martensitic ones. In conclusion, it can be stated that the crystallographic phase influences the maximum torque at fracture when the instruments are subjected to severe bending and that the radius of curvature significantly influences their torsional resistance.

Torsional Resistance of Heat-Treated Nickel-Titanium Instruments under Different Temperature Conditions

This study compared the torsional resistance of heat-treated nickel-titanium (NiTi) instruments under different temperature conditions. Four thermomechanically treated single-use NiTi rotary instruments were selected for this study: OneShape (OS), OneCurve (OC), WaveOne Gold (WOG) and HyFlex EDM (HFE). Each instrument was further subdivided by temperature into 2 subgroups. Maximum torque and the distortion angle until fracture occurred were evaluated. Differential scanning calorimetry analysis was performed to measure the phase transformation temperature. Statistical analysis was performed using a two-way ANOVA and t-test (p < 0.05). Fractured fragments were observed using scanning electron microscopy (SEM). The two-way ANOVA showed no significant differences for different temperature conditions. At both room (RT) and body temperature (BT), OS was predominantly austenite while HFE was martensite. OC and WOG were predominantly martensite at RT and mixed phase at BT. At BT, more than half of WOG was martensite, while half of OC was austenite. SEM examination showed no topographical differences between instruments in different temperature groups. In relation to a limitation of this study, there was no difference in torsional resistance of NiTi rotary instruments between the BT and RT conditions. This implies that clinicians do not need to consider a decrease of torsional resistance of heat-treated NiTi instruments at BT.

Combining apical torsional load and cyclic fatigue resistance of NiTi instruments: New approach to determine the effective lifespan of rotary instruments

In the described proof-of-principle experiments, we introduced a novel testing device to investigate how different concurrent torsional loads influence the cyclic fatigue (CF) resistance of a nickel-titanium (NiTi) instrument. The device was designed to test CF resistance of NiTi files with a standardized load on the apical 5 mm; a movable cylinder controlled by a lever provided a uniform real-time load. Thirty-three NiTi instruments 25.04 (F360, Komet, Lemgo, Germany) were rotated until fracture at 30° curvature under three different torsional loads (n = 11 each); Group A: 2.5 Ncm; Group B: 5 Ncm; Group C: 10 Ncm. anova, multiple comparisons Tamhane tests, regression and Kaplan-Meyer analysis were performed to contrast means. Resistance to cyclic fatigue differed significantly among groups (P = 0.0001). Increased torsional loads led to a decrease in time to failure. An inverse correlation (r = -0.721, P = 0.001) was observed between time and torsional load, with higher torsional loads correlated to shorter times to fracture.

Effect of Flexural Stress on Torsional Resistance of NiTi Instruments

INTRODUCTION

Previously published studies have deeply investigated the characteristics of flexural and torsional resistance of nickel-titanium rotary instruments, but none of them investigated the relationship between the 2 stresses. The objective of the present study was to evaluate the influence of flexural stresses over torsional resistance.

METHODS

Sixty S-One 20.04 files (Fanta Dental, Shanghai, China) were used in the present study (N = 60) and divided into 3 test groups of 20 files. A customized device made of a mobile structure with a connection that holds the handpiece and the artificial canal was used for the experiment to make the measurements repeatable. The artificial canals were created with a 90° curvature, a 60° curvature, and lastly a straight canal. Each file was rotated at 300 rpm with a maximum torque value of 5.5 Ncm with the apical 2 mm firmly secured in a vise. The torque at fracture and the time to fracture were recorded by the software integrated in the handpiece and evaluated through statistical analysis.

RESULTS

Statistical analysis found significant differences in the values of torque to fracture (TtF) between these 3 groups (P < .05). The 90° curved canal group showed the highest TtF value, and the 60° curved canal group showed a higher TtF value than the straight canal group.

CONCLUSIONS

The results of the present study demonstrated a positive influence of flexural stresses over torque at fracture of rotary files. When nickel-titanium instruments were used in a 90° or 60° curvature, the values of torque at fracture increased compared with the same instruments that rotated in the straight canal.

Influence of Different Heat Treatments on Torsional and Cyclic Fatigue Resistance of Nickel–Titanium Rotary Files: A Comparative Study

Protaper Universal (PTU), Protaper Gold (PTG) (Maillefer, Ballaigues, CH), EdgeTaper (ET), and EdgeTaper Platinum (ETP) (Albuquerque, NM, USA) were tested for both torsional and flexural resistance. The aim of the present study was to evaluate the influence of proprietary heat treatment on the metallurgical properties of the aforementioned instruments. Four groups of 30 different instruments (size 20.07) were tested, then divided into two subgroups of 15 instruments—one for the cyclic fatigue test in a curved canal (90°—2 mm radius) at 300 rpm and 2.5 Ncm. The time to fracture (TtF) and fragment length (FL) were recorded. The other subgroup was subjected to the torsional test (300 rpm, 5.5 Ncm). The torque to fracture and TtF were recorded. All the instruments underwent a SEM analysis. The heat-treated instruments showed a significantly higher fatigue resistance than the non-heat-treated instruments (p < 0.05). No significant differences were found in the torsional resistance between the ET and PTU, and the ETP and PTG. However, when comparing all the groups, the heat-treated instruments showed less torsional resistance. The improvement from heat treatment was mainly found in the cyclic fatigue resistance.

Safe pseudoelastic limit range under torsional loading with Reciproc Blue

AIM

To determine the distortional angle and torsional load at the pseudoelastic limit of Reciproc Blue instruments and to verify the safety of using pre-set dedicated motors designed for use with the original Reciproc instruments.

METHODOLOGY

Two torsional conditions of Reciproc R25 and Reciproc Blue R25 were tested using a custom device. The first condition fixed the file tips at 3 mm and repetitively rotated them, with gradually increasing angles, from 10° to 270°, and the resulting torque was recorded (n = 15). The second test involved a single continuous rotation until fracture (n = 15). The pseudoelastic limits of the instruments were determined from their torque-rotation curves. For statistical analysis, two-way analysis of variance and t-tests were used, at a 95% significance level. Tested specimens were examined using field-emission scanning electron microscopy (FE-SEM).

RESULTS

The angle at the pseudoelastic limit was significantly greater for Reciproc Blue than Reciproc, regardless of test mode (P < 0.05). When torsional loading was repeated, using gradually increasing rotational angles, the torsional resistance was significantly lower than for a single rotation (P < 0.05). However, under all test conditions, the pseudoelastic limit was below the pre-set 170° of the dedicated reciprocating motor. FE-SEM evaluation of the lateral aspects of the instruments revealed numerous longitudinal microcracks running along their long axis. For Reciproc Blue groups, the file shaft machining grooves were distorted after repetitive and continuous torsional tests.

CONCLUSIONS

The 170° pre-set angle of the dedicated endodontic motors for the Reciproc system was safe for Reciproc Blue in single or time-restricted use.