1
|
Wang Y, Lai J, Gao R, Gou Q, Li B, Zheng G, Zhang R, Yue Q, Song Z, Guo Z. Recent Advances in Nickel Catalysts with Industrial Exploitability for Copolymerization of Ethylene with Polar Monomers. Polymers (Basel) 2024; 16:1676. [PMID: 38932025 PMCID: PMC11207433 DOI: 10.3390/polym16121676] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/10/2024] [Revised: 05/22/2024] [Accepted: 05/23/2024] [Indexed: 06/28/2024] Open
Abstract
The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and controllable product microstructure. Low-cost nickel catalysts have been extensively utilized in academia for the synthesis of polar polyethylenes. However, the development of high-temperature copolymerization catalysts suitable for industrial production conditions remains a significant challenge. Classified by the resultant copolymers, this review provides a comprehensive summary of the research progress in nickel complex catalyzed ethylene-polar monomer copolymerization at elevated temperatures in the past five years. The polymerization results of ethylene-methyl acrylate copolymers, ethylene-tert-butyl acrylate copolymers, ethylene-other fundamental polar monomer copolymers, and ethylene-special polar monomer copolymers are thoroughly summarized. The involved nickel catalysts include the phosphine-phenolate type, bisphosphine-monoxide type, phosphine-carbonyl type, phosphine-benzenamine type, and the phosphine-enolate type. The effective modulation of catalytic activity, molecular weight, molecular weight distribution, melting point, and polar monomer incorporation ratio by these catalysts is concluded and discussed. It reveals that the optimization of the catalyst system is mainly achieved through the methods of catalyst structure rational design, extra additive introduction, and single-site catalyst heterogenization. As a result, some outstanding catalysts are capable of producing polar polyethylenes that closely resemble commercial products. To achieve industrialization, it is essential to further emphasize the fundamental science of high-temperature copolymerization systems and the application performance of resultant polar polyethylenes.
Collapse
Affiliation(s)
- Ying Wang
- Department of Polyethylene, SINOPEC (Beijing) Research Institute of Chemical Industry Co., Ltd., Beijing 100013, China; (J.L.); (R.G.); (Q.G.); (B.L.); (G.Z.); (R.Z.); (Q.Y.); (Z.S.)
| | | | | | | | | | | | | | | | | | - Zifang Guo
- Department of Polyethylene, SINOPEC (Beijing) Research Institute of Chemical Industry Co., Ltd., Beijing 100013, China; (J.L.); (R.G.); (Q.G.); (B.L.); (G.Z.); (R.Z.); (Q.Y.); (Z.S.)
| |
Collapse
|
2
|
Paradiso V, Capaccio V, Lamparelli DH, Capacchione C. [OSSO]-bisphenolate metal complexes: A powerful and versatile tool in polymerization catalysis. Coord Chem Rev 2021. [DOI: 10.1016/j.ccr.2020.213644] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2022]
|
3
|
Ishii A, Ikuma K, Nakata N, Nakamura K, Kuribayashi H, Takaoki K. Zirconium and Hafnium Complexes with Cycloheptane- or Cyclononane-Fused [OSSO]-Type Bis(phenolato) Ligands: Synthesis, Structure, and Highly Active 1-Hexene Polymerization and Ring-Size Effects of Fused Cycloalkanes on the Activity. Organometallics 2017. [DOI: 10.1021/acs.organomet.7b00586] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Akihiko Ishii
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Keita Ikuma
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Norio Nakata
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Kazuaki Nakamura
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Hiroshi Kuribayashi
- Petrochemical
Research Laboratory, Sumitomo Chemical Co., Ltd., 2-1 Kitasode, Sodegaura, Chiba 299-0295, Japan
| | - Kazuo Takaoki
- Petrochemical
Research Laboratory, Sumitomo Chemical Co., Ltd., 2-1 Kitasode, Sodegaura, Chiba 299-0295, Japan
| |
Collapse
|
4
|
Nakata N, Watanabe T, Toda T, Ishii A. Enantio- and Stereoselective Cyclopolymerization of Hexa-1,5-diene Catalyzed by Zirconium Complexes Possessing Optically Active Bis(phenolato) Ligands. Macromol Rapid Commun 2016; 37:1820-1824. [DOI: 10.1002/marc.201600351] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/13/2016] [Revised: 07/15/2016] [Indexed: 11/11/2022]
Affiliation(s)
- Norio Nakata
- Department of Chemistry; Graduate School of Science and Engineering; Saitama University; Shimo-okubo, Sakura-ku Saitama 338-8570 Japan
| | - Takanori Watanabe
- Department of Chemistry; Graduate School of Science and Engineering; Saitama University; Shimo-okubo, Sakura-ku Saitama 338-8570 Japan
| | - Tomoyuki Toda
- Department of Chemistry; Graduate School of Science and Engineering; Saitama University; Shimo-okubo, Sakura-ku Saitama 338-8570 Japan
| | - Akihiko Ishii
- Department of Chemistry; Graduate School of Science and Engineering; Saitama University; Shimo-okubo, Sakura-ku Saitama 338-8570 Japan
| |
Collapse
|
5
|
Saito Y, Nakata N, Ishii A. Copolymerization of Ethylene with iPr3Si-Protected 5-Hexen-1-ol with an [OSSO]-Type Bis(phenolato) Dichloro Zirconium(IV) Complex. BULLETIN OF THE CHEMICAL SOCIETY OF JAPAN 2016. [DOI: 10.1246/bcsj.20160043] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/20/2023]
Affiliation(s)
- Yusuke Saito
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University
| | - Norio Nakata
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University
| | - Akihiko Ishii
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University
| |
Collapse
|
6
|
Kanazawa S, Ohira T, Goda S, Hayakawa N, Tanikawa T, Hashizume D, Ishida Y, Kawaguchi H, Matsuo T. Synthesis and Structural Characterization of Lithium and Titanium Complexes Bearing a Bulky Aryloxide Ligand Based on a Rigid Fused-Ring s-Hydrindacene Skeleton. Inorg Chem 2016; 55:6643-52. [PMID: 27284975 DOI: 10.1021/acs.inorgchem.6b00762] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
The bulky aryl alcohols, (Rind)OH (1) [Rind = EMind (a) and Eind (b)], based on the rigid fused-ring 1,1,3,3,5,5,7,7-octa-R-substituted s-hydrindacene skeleton were prepared by the reaction of (Rind)Li with nitrobenzene followed by protonation. The treatment of 1 with (n)BuLi affords the lithium aryloxide dimers [(Rind)OLi(THF)]2 (2) or trimers [(Rind)OLi]3 (3), depending on the employed solvents (THF = tetrahydrofuran). The salt metathesis reaction of [(EMind)OLi(THF)]2 (2a) with TiCl4(THF)2 leads to the formation of the mononuclear diamagnetic mono- and bis(aryloxide) Ti(IV) complexes, [(EMind)O]TiCl3(THF) (4a) and [(EMind)O]2TiCl2 (5a). We also isolated a trace amount of the tris(aryloxide) Ti(IV) complex, [(EMind)O]3TiCl (6a). The reaction between 2a and TiCl3(THF)3 resulted in the isolation of the mononuclear paramagnetic mono- and bis(aryloxide) Ti(III) complexes, [(EMind)O]TiCl2(THF)2 (7a) and [(EMind)O]2TiCl(THF)2 (8a). The discrete monomeric structures of the titanium complexes 4a, 5a, 6a, 7a, and 8a were determined by X-ray crystallography.
Collapse
Affiliation(s)
- Shoya Kanazawa
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan
| | - Taishi Ohira
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan
| | - Shun Goda
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan
| | - Naoki Hayakawa
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan
| | - Tomoharu Tanikawa
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan
| | - Daisuke Hashizume
- Materials Characterization Support Unit, RIKEN Center for Emergent Matter Science , 2-1 Hirosawa, Wako, Saitama 351-0198, Japan
| | - Yutaka Ishida
- Department of Chemistry, Tokyo Institute of Technology , 2-12-1 Ookayama, Meguro-ku, Tokyo 152-8551, Japan
| | - Hiroyuki Kawaguchi
- Department of Chemistry, Tokyo Institute of Technology , 2-12-1 Ookayama, Meguro-ku, Tokyo 152-8551, Japan.,Japan Science and Technology Agency, ACT-C , 4-1-8 Honcho, Kawaguchi, Saitama 332-0012, Japan
| | - Tsukasa Matsuo
- Department of Applied Chemistry, Faculty of Science and Engineering, Kindai University , 3-4-1 Kowakae, Higashi-Osaka, Osaka 577-8502, Japan.,Japan Science and Technology Agency, ACT-C , 4-1-8 Honcho, Kawaguchi, Saitama 332-0012, Japan
| |
Collapse
|
7
|
Saito Y, Nakata N, Ishii A. Highly Isospecific Polymerization of Silyl-Protected ω-Alkenols Using an [OSSO]-Type Bis(phenolato) Dichloro Zirconium(IV) Precatalyst. Macromol Rapid Commun 2016; 37:969-74. [PMID: 27150730 DOI: 10.1002/marc.201600123] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/26/2016] [Revised: 03/31/2016] [Indexed: 11/12/2022]
Abstract
The coordination polymerization of silyl-protected ω-alkenols such as ω-alken-α-oxytriisopropylsilanes 1 provides poly(ω-alkenyl-α-oxytriisopropylsilalne)s with a highly isospecific microstructure ([mmmm] > 95%) when a combination of [OSSO]-type bis(phenolato) dichloro zirconium(IV) complex 2 and dried methylaluminoxane is used as the precatalyst and activator, respectively. The resulting siloxy-substituted polymers could be efficiently transformed into the corresponding functionalized polyolefins, which contained up to 90% acetyl groups and ≈7% hydroxy groups in the terminal side chains.
Collapse
Affiliation(s)
- Yusuke Saito
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| | - Norio Nakata
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| | - Akihiko Ishii
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| |
Collapse
|
8
|
Highly Active and Isospecific Styrene Polymerization Catalyzed by Zirconium Complexes Bearing Aryl-substituted [OSSO]-Type Bis(phenolate) Ligands. Polymers (Basel) 2016; 8:polym8020031. [PMID: 30979125 PMCID: PMC6432521 DOI: 10.3390/polym8020031] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/17/2015] [Revised: 01/13/2016] [Accepted: 01/20/2016] [Indexed: 11/18/2022] Open
Abstract
[OSSO]-type dibenzyl zirconium(IV) complexes 9 and 10 possessing aryl substituents ortho to the phenoxide moieties (ortho substituents, phenyl and 2,6-dimethylphenyl (Dmp)) were synthesized and characterized. Upon activation with dMAO (dried methylaluminoxane), complex 9 was found to promote highly isospecific styrene polymerizations ([mm] = 97.5%–99%) with high molecular weights Mw up to 181,000 g·mmol−1. When the Dmp-substituted pre-catalyst 10/dMAO system was used, the highest activity, over 7700 g·mmol(10)−1·h−1, was recorded involving the formation of precisely isospecific polystyrenes of [mm] more than 99%.
Collapse
|
9
|
NAKATA N, ISHII A. Precise Polymerization of α-Olefins Using a Mixed Donor-Type Ligand Containing Oxygen and Sulfur Atoms. KOBUNSHI RONBUNSHU 2015. [DOI: 10.1295/koron.2014-0093] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Norio NAKATA
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University
| | - Akihiko ISHII
- Department of Chemistry, Graduate School of Science and Engineering, Saitama University
| |
Collapse
|
10
|
Toda T, Nakata N, Matsuo T, Ishii A. Extremely active α-olefin polymerization and copolymerization with ethylene catalyzed by a dMAO-activated zirconium(iv) dichloro complex having an [OSSO]-type ligand. RSC Adv 2015. [DOI: 10.1039/c5ra20846g] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/03/2023] Open
Abstract
We report here the polymerization of α-olefins and copolymerization of ethylene with 1-hexene catalyzed by a zirconium complex incorporating an [OSSO]-type ligand with dried methylaluminoxane (dMAO) as an activator.
Collapse
Affiliation(s)
- Tomoyuki Toda
- Department of Chemistry
- Graduate School of Science and Engineering
- Saitama University
- Saitama 338-8570, Japan
| | - Norio Nakata
- Department of Chemistry
- Graduate School of Science and Engineering
- Saitama University
- Saitama 338-8570, Japan
| | - Tsukasa Matsuo
- Functional Elemento-Organic Chemistry Unit
- RIKEN Advanced Science Institute
- Wako, Japan
- Department of Chemistry
- Faculty of Science and Engineering
| | - Akihiko Ishii
- Department of Chemistry
- Graduate School of Science and Engineering
- Saitama University
- Saitama 338-8570, Japan
| |
Collapse
|
11
|
Nakata N, Saito Y, Ishii A. Neutral Methyl and Cationic Aluminum Complexes Supported by a trans-1,2-Cyclooctanediyl-Bridged [OSSO]-Type Bis(phenolato) Ligand: Synthesis, Structures, and Use in Catalysis for Propylene Oxide Polymerization. Organometallics 2014. [DOI: 10.1021/om5001698] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Norio Nakata
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo,
Sakura-ku, Saitama 338-8570, Japan
| | - Yusuke Saito
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo,
Sakura-ku, Saitama 338-8570, Japan
| | - Akihiko Ishii
- Department
of Chemistry, Graduate School of Science and Engineering, Saitama University, Shimo-okubo,
Sakura-ku, Saitama 338-8570, Japan
| |
Collapse
|
12
|
Nakata N, Saito Y, Watanabe T, Ishii A. Completely Isospecific Polymerization of 1-Hexene Catalyzed by Hafnium(IV) Dichloro Complex Incorporating with an [OSSO]-type Bis(phenolate) Ligand. Top Catal 2014. [DOI: 10.1007/s11244-014-0252-1] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
|
13
|
Nakata N, Toda T, Matsuo T, Ishii A. Controlled Isospecific Polymerization of α-Olefins by Hafnium Complex Incorporating with a trans-Cyclooctanediyl-Bridged [OSSO]-Type Bis(phenolate) Ligand. Macromolecules 2013. [DOI: 10.1021/ma401115v] [Citation(s) in RCA: 31] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/31/2023]
Affiliation(s)
- Norio Nakata
- Department of Chemistry, Graduate School of Science and
Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Tomoyuki Toda
- Department of Chemistry, Graduate School of Science and
Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Tsukasa Matsuo
- Functional Elemento-Organic
Chemistry Unit, RIKEN Advanced Science Institute, 2-1 Hirosawa, Wako, Saitama 351-0198, Japan
- Department of Chemistry,
Faculty of Science and Engineering, Kinki University, Higashi-osaka, Osaka 577-8502, Japan
| | - Akihiko Ishii
- Department of Chemistry, Graduate School of Science and
Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| |
Collapse
|
14
|
Toda T, Nakata N, Matsuo T, Ishii A. Synthesis, Structure, and 1-Hexene Polymerization Catalytic Ability of Group 5 Metal Complexes Incorporating an [OSSO]-Type Ligand. ACS Catal 2013. [DOI: 10.1021/cs4003996] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Tomoyuki Toda
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Norio Nakata
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| | - Tsukasa Matsuo
- Functional Elemento-Organic
Chemistry Unit, RIKEN Advanced Science Institute, 2-1 Hirosawa, Wako, Saitama 351-0198, Japan
- Department of Chemistry, Faculty
of Science and Engineering, Kinki University, Higashi-osaka, Osaka 577-8502, Japan
| | - Akihiko Ishii
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, 255 Shimo-okubo, Sakura-ku, Saitama 338-8570, Japan
| |
Collapse
|
15
|
Nakata N, Toda T, Matsuo T, Ishii A. Titanium Complexes Supported by an [OSSO]-Type Bis(phenolato) Ligand Based on a trans-Cyclooctanediyl Platform: Synthesis, Structures, and 1-Hexene Polymerization. Inorg Chem 2011; 51:274-81. [DOI: 10.1021/ic2016484] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Norio Nakata
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| | - Tomoyuki Toda
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| | - Tsukasa Matsuo
- Functional Elemento-Organic
Chemistry Unit, RIKEN Advanced Science Institute, 2-1 Hirosawa, Wako, Saitama 351-0198, Japan
| | - Akihiko Ishii
- Department of Chemistry, Graduate
School of Science and Engineering, Saitama University, Shimo-okubo, Sakura-ku, Saitama, 338-8570, Japan
| |
Collapse
|
16
|
Nakata N, Toda T, Ishii A. Recent advances in the chemistry of Group 4 metal complexes incorporating [OSSO]-type bis(phenolato) ligands as post-metallocene catalysts. Polym Chem 2011. [DOI: 10.1039/c1py00058f] [Citation(s) in RCA: 63] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
|