1
|
Zhang L, Yu Y, Zhang J, Mao W, Wang S, Sun Z, Wan Y. Effect of Cerium on Inclusion Evolution and Pitting Corrosion of Nb-Microalloyed Steel. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:15001-15012. [PMID: 38991982 DOI: 10.1021/acs.langmuir.4c01313] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/13/2024]
Abstract
Nb-microalloyed steels are widely used in construction engineering fields due to their excellent mechanical properties, but they face serious corrosion problems in service environments. Pitting corrosion is the severest form of corrosion, and the types of inclusions are the leading cause to induce pitting corrosion. A new strategy is proposed to enhance the corrosion resistance of steels by achieving a beneficial transformation of inclusions with Ce treatment. In this paper, two types of Nb-microalloyed steels (0% Ce and 0.0058% Ce steel) were prepared to study the modification effect on inclusions in industrial production. The spherical CaS•C12A7 inclusions were modified to smaller ellipsoidal Ce2O2S inclusions, and the proportion of inclusions (0-2 μm) increased significantly from 27 to 66%, while large inclusions (>6 μm) disappeared. A kinetic model of inclusion evolution was established. The results of electrochemical tests indicated that the corrosion potential was positively shifted, and the corrosion current was reduced after Ce treatment. Additionally, the number of defects in the passivation film was decreased, and the corrosion resistance of the steel was significantly improved. The addition of Ce changed the types of inclusions and reduced the number of pitting nucleation points, which led to a remarkable reduction in the number and size of pitting pits. The mechanism of pitting corrosion induced by different types of inclusions was further investigated, and a pitting corrosion model was modeled based on the immersion experiments. Research results provide theoretical support for enhancing the corrosion resistance of steel.
Collapse
Affiliation(s)
- Leru Zhang
- College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
| | - Yanchong Yu
- College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
| | - Jinling Zhang
- College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
| | - Wangwang Mao
- College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
| | - Shebin Wang
- College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
| | - Zhonghua Sun
- HBIS Group Material Technology Research Institute, Shijiazhuang 052165, China
| | - Yong Wan
- School of Metallurgical Engineering, Anhui University of Technology, Ma'anshan, Anhui 243002, China
| |
Collapse
|
2
|
Yin CC, Cheng L, Wang ZH, Zhao TL, Cheng S, Hu SE, Liu ZC, Luo D, Xiao DH, Jin X, Liu HK, Wu KM. Local Corrosion Behaviors in the Coarse-Grained Heat-Affected Zone in a Newly Developed Zr-Ti-Al-RE Deoxidized High-Strength Low-Alloy Steel. MATERIALS (BASEL, SWITZERLAND) 2023; 16:876. [PMID: 36676613 PMCID: PMC9864991 DOI: 10.3390/ma16020876] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/03/2022] [Revised: 12/24/2022] [Accepted: 01/09/2023] [Indexed: 06/17/2023]
Abstract
Oxide metallurgy technology can improve the microstructure of a coarse-grained heat-affected zone (CGHAZ) but introduces extra inclusions. Local corrosion behavior of the CGHAZ of a Zr-Ti-Al-RE deoxidized steel was investigated in this work using theoretical calculations and experimental verification. The modified inclusions have a (Zr-Mg-Al-Ca-RE)Ox core claded by a CaS and TiN shell. CaS dissolves first, followed by the oxide core, leaving TiN parts. This confirms that the addition of rare earth can reduce lattice distortion and prevent a galvanic couple between the inclusions and the matrix, while the chemical dissolution of CaS causes localized acidification, resulting in the pitting corrosion initiation.
Collapse
Affiliation(s)
- Chao-Chao Yin
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Lin Cheng
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Zhi-Hui Wang
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Tian-Liang Zhao
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Shi Cheng
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Shu-E Hu
- Iron and Steel Institute, Shandong Iron & Steel Group Rizhao Co., Ltd., Rizhao 276800, China
| | - Zi-Cheng Liu
- Department of Manufacturing, Baoshan Iron & Steel Co., Ltd., Shanghai 201999, China
| | - Deng Luo
- Technology Center, Hunan Valin Xiangtan Steel Co., Ltd., Xiangtan 411101, China
| | - Da-Heng Xiao
- Technology Center, Hunan Valin Xiangtan Steel Co., Ltd., Xiangtan 411101, China
| | - Xing Jin
- Department of Manufacturing, Nanjing Iron & Steel Co., Ltd., Nanjing 210044, China
| | - Han-Kun Liu
- Iron and Steel Institute, China Petroleum Group Ocean Engineering (Qingdao) Co., Ltd., Qingdao 266520, China
| | - Kai-Ming Wu
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| |
Collapse
|
3
|
Vacek M, Křivý V, Kreislová K, Vlachová M, Kubzová M. Experimental Measurement of Deposition Chloride Ions in the Vicinity of Road Cut. MATERIALS (BASEL, SWITZERLAND) 2022; 16:88. [PMID: 36614428 PMCID: PMC9821097 DOI: 10.3390/ma16010088] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/24/2022] [Revised: 12/12/2022] [Accepted: 12/19/2022] [Indexed: 06/17/2023]
Abstract
Chloride ions are nowadays the main cause of the degradation of steel and reinforce concrete construction in the vicinity of the road. On the other hand, chloride ions, usually in the form of de-icing salts or brine, are very important for safe winter traffic on the roads. This creates a slightly schizophrenic situation where it is necessary to ensure safe traffic in the winter period and at the same time to affect the service life of the structure as little as possible. The effect of the roadway on chloride deposition is a long-studied, but still imprecisely understood, part of the effect of chloride ions on structures in the vicinity of the roadway. This paper discusses the experimental measurement of chloride deposition in the vicinity of the I/11 road in the Czech Republic by dry plate method, wet candle method and corrosion coupons. Statistical analysis of correlation and regression is performed on the results of measurements by wet candle and horizontal dry plate methods. The methods are interdependent. A detailed analysis of the surface and chemical properties of the corrosion products is performed on the corrosion coupons. Using the corrosion loss, the environmental category C2 is determined. Observation of the microclimate in the vicinity of the roads gives to engineers a basis for the correct design of structures around the roads. The conclusions of the experimental measurements are intended to help engineers to design a structure that is safe, serviceable and sufficiently resistant to chloride ions within its service life.
Collapse
Affiliation(s)
- Miroslav Vacek
- Department of Building Structures, Faculty of Civil Engineering, VSB—Technical University of Ostrava, L. Podeste 1875, 708 00 Ostrava, Czech Republic
| | - Vít Křivý
- Department of Building Structures, Faculty of Civil Engineering, VSB—Technical University of Ostrava, L. Podeste 1875, 708 00 Ostrava, Czech Republic
| | | | - Markéta Vlachová
- SVUOM Ltd., U Mestanskeho Pivovaru 934-4, 170 00 Prague, Czech Republic
| | - Monika Kubzová
- Department of Building Structures, Faculty of Civil Engineering, VSB—Technical University of Ostrava, L. Podeste 1875, 708 00 Ostrava, Czech Republic
| |
Collapse
|
4
|
Wang Y, Liu C. Evolution and deformability of inclusions in Al-killed steel with rare earth-alkali metals (Ca or Mg) combined treatment. J RARE EARTH 2022. [DOI: 10.1016/j.jre.2022.08.005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
|