Novel Mn–Ce bi-oxides loaded on 3D monolithic nickel foam for low-temperature NH3-SCR de-NO : Preparation optimization and reaction mechanism

Stainless steel catalyst for air pollution control: structure, properties, and activity

With the awakening of environmental awareness, the importance of air quality to human health and the proper functioning of social mechanisms is becoming increasingly prominent. The low cost and high efficiency of catalytic technique makes it a natural choice for achieving deep air purification. Stainless steel alloys have demonstrated their full potential for application in a variety of catalytic fields. The diversity of 3D networks or fibrous structures increases the turbulence within the heterogeneous catalysis, balance the temperature distribution in the reaction bed and, in combination with a highly thermally conductive skeleton, avoid agglomeration and deactivation of the active components; corrosion resistance and thermal stability are adapted to highly endothermic/exothermic or corrosive reaction environments; oxide layers formed by bulk transition metals activated by thermal treatment or etching can significantly alter the physico-chemical properties between the substrate and active species, further improving the stability of stainless steel catalysts; suitable electronic conductivity can be applied to the electrothermal catalysis, which is expected to provide guidance for the reduction of intermittent emission exhausts and the storage of renewable energy. The current applications of stainless steel as catalyst or support in the air purification have covered soot particle capture and combustion, catalytic oxidation of VOCs, SCR, and air sterilization. This paper summarizes several preparation methods and presents the relationships between the preparation process and the activity, and reviews its application and the current status of research in atmospheric environmental management, proposing the advantages and challenges of the stainless steel-based catalysts.

In situ deposition of 0D CeO2 quantum dots on Fe2O3-containing solid waste NH3-SCR catalyst: Enhancing redox and NH3 adsorption ability

As NO_x has been turning into a crucial environmental problem, NH₃-SCR technology with relatively simple device, reliable operation and low secondary pollution, has become a widely used commercial and mature de-nitration technology. However, some weaknesses restricted the further application of commercialized V₂O₅-WO₃/TiO₂ NH₃-SCR catalysts, while Fe₂O₃-based catalysts have received much attention due to their high thermal stability, passable N₂ selectivity and low cost. In this study, Fe₂O₃-containing solid waste derived from Zn extraction process of electric arc furnace dust was exploited as the base material for catalyst preparing. Owing to the complementary and synergistic effect of CeO₂ and Fe₂O₃, 0D CeO₂ quantum dots (CeQDs) with fully-exposed active sites, large specific surface area, and rapid charge transfer have been introduced and deposited onto Fe₂O₃-containing solid waste nanorods. The in-situ deposition of CeQDs led to the admirable enhancement in NH₃-SCR catalytic activity, N₂ selectivity and SO₂ tolerance of the extremely low-cost Fe₂O₃ catalyst. Comprehensive characterizations and DFT calculations describing the adsorption of O₂ and NH₃ were applied to analyze the catalyst structure and further investigate the detailed relationship between structural properties and activity as well as reaction mechanism. This work provides new insights for the high-value utilization of iron-containing solid waste and a practical reference for boosting the performance of NH₃-SCR catalysts by introducing quantum dots.

One-step synthesis by redox co-precipitation method for low-dimensional Me-Mn bi-metal oxides (Me=Co, Ni, Sn) as SCR DeNOx catalysts

In this research, one-step synthesis of redox co-precipitation method (using sodium lauryl sulfate, KMnO₄, and metal precursor) was well applicable in universally preparing low-dimensional Me-MnOx nanosheet catalysts with different metal doping (Me=Co, Ni, or Sn). NH₃-SCR activity was explored to the relationship with structure morphology and physio-chemical properties via the characterization techniques of SEM, XRD, XPS, H₂-TPR, and NH₃-TPD. It was found that Ni-MnOx has a relatively poor activity at low-down temperature but was improved as the reaction temperature rising. Co-MnOx presented a relatively stable catalytic activity of which the NOx conversion rate can be maintained 80~90% in a wide temperature window of 100-250 °C with relatively better N₂ selectivity. Compared with Co- or Ni-modified MnOx, Sn-MnOx catalyst has an excellent low-temperature catalytic activity (93% NOx conversion at 100 °C) that was maintained > 80% before 200 °C but with poor selectivity to N₂. Due to its nanosheet-structured solid solution structure, Sn-MnOx promoted the interaction between MnOx and SnO₂ with the increased contents of adsorbed oxygen and also the numbers of surface Lewis acid sites, which integrally promoted the NH₃-SCR reaction at low temperature and also contributed to an acceptable resistances to water and sulfur. High content of adsorbed oxygen was beneficial to improve the catalytic activity at lower temperatures, while the electron cycle interaction of different metal valence ions will play a more important role with the increase of reaction temperature.

Tuning the catalytic properties of La–Mn perovskite catalyst via variation of A- and B-sites: effect of Ce and Cu substitution on selective catalytic reduction of NO with NH3

Perovskites with flexible structures and excellent redox properties have attracted considerable attention in industry, and their denitration activities can be further improved with metal substitution. In order to investigate the effect of Ce and Cu substitution on the physicochemical properties of perovskite in NH₃-SCR system, a series of La_1−xCe_xMn_1−yCu_yO₃ (x = 0, 0.1, y = 0, 0.05, 0.1, 0.2, 0.4) catalysts were prepared by citrate sol-gel method and employed for NO removal in the simulated flue gas, and the physical and chemical properties of the catalysts were studied using XRD, SEM, BET, XPS, DRIFT characterizations. The Ce substitution on A-site cation of LaMnO₃ can improve the denitration activity of the perovskite catalyst, and La_0.9Ce_0.1MnO₃ displays NO conversion of 86.7% at 350 °C. The characterization results indicate that the high denitration activity of La_0.9Ce_0.1MnO₃ is mainly attributed to the larger surface area, which contributes to the adsorption of NH₃ and NO. Besides, the appropriate Cu substitution on B-site cation of La_0.9Ce_0.1MnO₃ can further improve the denitration activity of perovskite catalyst, and La_0.9Ce_0.1Mn_0.8Cu_0.2O₃ displays the NO conversion of 91.8% at 350 °C. Although the specific surface area of La_0.9Ce_0.1Mn_0.8Cu_0.2O₃ is lower than La_0.9Ce_0.1MnO₃, the Cu active sites and the Ce³⁺ contents are more developed, making many reaction units formed on the catalyst surface and redox properties of catalyst improved. In addition, strong metal interaction (Ce⁴⁺ + Mn²⁺ + Cu²⁺ ↔ Ce³⁺ + Mn³⁺/Mn⁴⁺ + Cu⁺) and high concentrations of chemical adsorbed oxygen and lattice oxygen both strengthen the redox reaction on catalyst surface, thus contributing to the better denitration activity of La_0.9Ce_0.1Mn_0.8Cu_0.2O₃. Therefore, appropriate cerium and copper substitution will markedly improve the denitration activity of La–Mn perovskite catalyst. We also reasonably conclude a multiple reaction mechanism during NH₃-SCR denitration process basing on DRIFT results, which includes the Eley–Rideal mechanism and Langmuir–Hinshelwood mechanism.

Perovskites with flexible structures and excellent redox properties have attracted considerable attention in industry, and their denitration activities can be further improved with metal substitution.

A review of Mn-based catalysts for low-temperature NH3-SCR: NOx removal and H2O/SO2 resistance

The development of high-efficiency catalysts is the key to the low-temperature NH₃-SCR technology. The introduction of SO₂ and H₂O will lead to poisoning and deactivation of the catalysts, which severely limits the development and application of NH₃-SCR technology. This review introduces the necessity of NO_x removal, explains the mechanisms of H₂O and SO₂ poisoning on NH₃-SCR catalysts, highlights the Mn-based catalysts of different active metals and supports and their resistance to H₂O and SO₂, and analyses the relationship between metal modification, selection of support and preparation method, morphology and structure design and SO₂/H₂O resistance. Given the current problems, this review points out the future research focus of Mn-based catalysts and also puts forward corresponding countermeasures to solve the existing problems.

The Formation of Mn-Ce Oxide Catalysts for CO Oxidation by Oxalate Route: The Role of Manganese Content

The Mn-Ce oxide catalysts active in the oxidation of CO were studied by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), temperature-programmed reduction (TPR), transition electron microscopy (TEM), energy dispersive X-Ray (EDX), and a differential dissolution technique. The Mn-Ce catalysts were prepared by thermal decomposition of oxalates by varying the Mn:Ce ratio. The nanocrystalline oxides with a fluorite structure and particle sizes of 4–6 nm were formed. The introduction of manganese led to a reduction of the oxide particle size, a decrease in the surface area, and the formation of a Mn_yCe_1−yO_2−δ solid solution. An increase in the manganese content resulted in the formation of manganese oxides such as Mn₂O₃, Mn₃O₄, and Mn₅O₈. The catalytic activity as a function of the manganese content had a volcano-like shape. The best catalytic performance was exhibited by the catalyst containing ca. 50 at.% Mn due to the high specific surface area, the formation of the solid solution, and the maximum content of the solid solution.