Comparison of T-piece and concentric mixing systems for continuous flow synthesis of anatase nanoparticles in supercritical isopropanol/water

Exploration of anion effects in solvothermal synthesis using in situ X-ray diffraction

Solvothermal synthesis presents a facile and highly flexible approach to chemical processing and it is widely used for preparation of micro- and nanosized inorganic materials. The large number of synthesis parameters in combination with the richness of inorganic chemistry means that it is difficult to predict or design synthesis outcomes, and it is demanding to uncover the effect of different parameters due to the sealed and complex nature of solvothermal reactors along with the time demands related to reactor cleaning, sample purification, and characterization. This study explores the effect on formation of crystalline products of six common anions in solvothermal treatment of aqueous and ethanolic precursors. Three different cations are included in the study (Mn2+, Co2+, Cu2+) representing chemical affinities towards different regions of the periodic table with respect to the hard soft acid base (HSAB) classification and the Goldschmidt classification. They additionally belong to the commonly used 3d transition metals and display a suitable variety in solvothermal chemistry to highlight anion effects. The results of the solvothermal in situ experiments demonstrate a clear effect of the precursor anions, with respect to whether crystallization occurs or not and the characteristics of the formed phases. Additionally, some of the anions are shown to be redox active and to influence the formation temperature of certain phases which in turn relates to the observed average crystallite sizes.

A novel spiral infinity reactor for continuous hydrothermal synthesis of nanoparticles

Hydrothermal synthesis is an attractive route to make nanoparticles utilizing inexpensive precursors under moderate process conditions. Though it provides flexibility and robustness in controlling particle characteristics, process scale-up for continuous production is a major challenge. A novel 'infinity-' shaped spiral continuous flow reactor is proposed here, to exploit the large density difference between the precursor solution and supercritical water to provide rapid mixing, leading to uniform conditions for reaction kinetics and particle growth. Hydrothermal synthesis is simulated by coupling computational fluid dynamics with population balance modeling and appropriate reaction kinetics. Simulations indicate three distinct regimes of declining, recovering, and stable flow fields. These regimes are strongly dependent on the flow ratio between the precursor solution and supercritical water. The infinity reactor provides two distinct reaction environments: initial turns of the spiral which serve as a mixed flow reactor facilitating rapid mixing and uniform reaction, followed by a plug flow reactor stabilizing the particle growth. It produces particles with a relatively small mean diameter and a narrow size distribution in comparison to the conventional batch stirred tank reactor and the T-mixer.

Why Does Bi2WO6 Visible-Light Photocatalyst Always Form as Nanoplatelets?

Bi₂WO₆ nanocrystals exhibit excellent photocatalytic properties in the visible range of the solar spectrum, and intense efforts are directed at designing effective synthesis processes with control of size, morphology, and hierarchical structure. All known hydrothermal syntheses produce either nanoplatelet morphology or hierarchical structures based on such primary entities. Here we investigate the nucleation and growth of Bi₂WO₆ nanocrystals under hydrothermal conditions using in situ X-ray total scattering (TS) and powder X-ray diffraction (PXRD) measurements. It is shown that the preferential growth of Bi₂WO₆ nanoplates is due to the presence of disordered layers of Bi₂O₂²⁺ molecular complexes in the precursor solution with an approximate length of 13 Å. These layers interact with tetrahedral WO₄^2- molecular units and eventually form the disordered cubic (Bi_0.933W_0.067)O_1.6) crystalline phase. When enough tungsten units are intertwined between Bi₂O₂²⁺ layers formation of Bi₂WO₆ pristine nanoplates takes place by necessary sideways addition of units in the ac plane. The experimentally observed formation mechanism suggests that the Bi/W atomic ratio must play a central role in the nucleation (assembly of initial crystal layers). Indeed, it is observed in separate continuous flow supercritical synthesis that for a stoichiometric (Bi/W = 2:1) precursor, a (Bi_0.933W_0.067)O_1.6) impurity phase is always observed together with the main Bi₂WO₆ product. Excess tungsten is required in the precursor to form phase-pure Bi₂WO₆ material. Thus, the present study also reports a fast, scalable, and green method for production of this highly attractive photocatalyst.

Continuous Hydrothermal Synthesis of Inorganic Nanoparticles: Applications and Future Directions

Nanomaterials are at the leading edge of the emerging field of nanotechnology. Their unique and tunable size-dependent properties (in the range 1-100 nm) make these materials indispensable in many modern technological applications. In this Review, we summarize the state-of-art in the manufacture and applications of inorganic nanoparticles made using continuous hydrothermal flow synthesis (CHFS) processes. First, we introduce ideal requirements of any flow process for nanoceramics production, outline different approaches to CHFS, and introduce the pertinent properties of supercritical water and issues around mixing in flow, to generate nanoparticles. This Review then gives comprehensive coverage of the current application space for CHFS-made nanomaterials including optical, healthcare, electronics (including sensors, information, and communication technologies), catalysis, devices (including energy harvesting/conversion/fuels), and energy storage applications. Thereafter, topics of precursor chemistry and products, as well as materials or structures, are discussed (surface-functionalized hybrids, nanocomposites, nanograined coatings and monoliths, and metal-organic frameworks). Later, this Review focuses on some of the key apparatus innovations in the field, such as in situ flow/rapid heating systems (to investigate kinetics and mechanisms), approaches to high throughput flow syntheses (for nanomaterials discovery), as well as recent developments in scale-up of hydrothermal flow processes. Finally, this Review covers environmental considerations, future directions and capabilities, along with the conclusions and outlook.

The chemistry of ZnWO4 nanoparticle formation

The need for a new approach to describing nanoparticle nucleation and growth different from the classical models is highlighted. In and ex situ total scattering experiments combined with additional characterization techniques are used to unravel the chemistry dictating ZnWO4 formation.

The need for a change away from classical nucleation and growth models for the description of nanoparticle formation is highlighted. By the use of in situ total X-ray scattering experiments the transformation of an aqueous polyoxometalate precursor mixture to crystalline ZnWO₄ nanoparticles under hydrothermal conditions was followed. The precursor solution is shown to consist of specific Tourné-type sandwich complexes. The formation of pristine ZnWO₄ within seconds is understood on the basis of local restructuring and three-dimensional reordering preceding the emergence of long range order in ZnWO₄ nanoparticles. An observed temperature dependent trend in defect concentration can be rationalized based on the proposed formation mechanism. Following nucleation the individual crystallites were found to grow into prolate morphology with elongation along the unit cell c-direction. Extensive electron microscopy characterization provided evidence for particle growth by oriented attachment; a notion supported by sudden particle size increases observed in the in situ total scattering experiments. A simple continuous hydrothermal flow method was devised to synthesize highly crystalline monoclinic zinc tungstate (ZnWO₄) nanoparticles in large scale in less than one minute. The present results highlight the profound influence of structural similarities in local structure between reactants and final materials in determining the specific nucleation of nanostructures and thus explains the potential success of a given synthesis procedure in producing nanocrystals. It demonstrates the need for abolishing outdated nucleation models, which ignore subtle yet highly important system dependent differences in the chemistry of the forming nanocrystals.

The rapid size- and shape-controlled continuous hydrothermal synthesis of metal sulphide nanomaterials

Continuous flow hydrothermal synthesis offers a cheap, green and highly scalable route for the preparation of inorganic nanomaterials which has predominantly been applied to metal oxide based materials. In this work we report the first continuous flow hydrothermal synthesis of metal sulphide nanomaterials. A wide range of binary metal sulphides, ZnS, CdS, PbS, CuS, Fe(1-x)S and Bi2S3, have been synthesised. By varying the reaction conditions two different mechanisms may be invoked; a growth dominated route which permits the formation of nanostructured sulphide materials, and a nucleation driven process which produces nanoparticles with temperature dependent size control. This offers a new and industrially viable route to a wide range of metal sulphide nanoparticles with facile size and shape control.

Simple method for manufacturing Pt counter electrodes on conductive plastic substrates for dye-sensitized solar cells

A novel, facile, and low-cost method was developed for manufacturing Pt counter electrodes (CEs) of dye-sensitized solar cells (DSCs) on the indium tin oxide-coated polyethylene terephthalate (ITO-PET). This press-transferring method reconciled the temperature conflict between the sintering process of thermal decomposition of H(2)PtCl(6) and plastic substrates. Cyclic voltammograms, electrochemical impedance spectroscopy, transmittance spectra and photovoltaic performance were characterized to investigate the transferred Pt CEs. It was found that the transferred Pt CEs on ITO-PET exhibited an excellent catalytic activity comparable with traditional electrodes on FTO glasses. On the front-side, an illuminated conversion efficiency of 7.21% was reached with more than 94% efficiency of conventional thermally deposited Pt CEs on FTO glasses, and on the back-side, the illuminated conversion efficiency was 4.86%, which was higher than that for conventional electrodes.