Synthesis of hierarchical zeolite T nanocrystals with the assistance of zeolite seed solution

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Ultrasonic-pretreated hydrothermal synthesis of less dense zeolite CHA from the transformation of zeolite T

Because of containing the same double 6-ring (D6R) building unit, the pure zeolite CHA with lower framework density (FDSi = 15.1 T/1000 Å3) has been transformed from zeolite T with higher framework density (FDSi = 16.1 T/1000 Å3) through ultrasonic-pretreated hydrothermal synthesis in MOH (KOH and NaOH) solution without adding organic template or seed crystals. Ultrasonic pretreatment facilitates the transformation rate and generates high-quality zeolite CHA. The ultrasound condition should be precisely controlled because that CHA phase is metastable, which is inclined to transform to other more stable phase. The ultrasonic conditions at 313 K and 333 K have been investigated in detail. In KOH solution, the ultrasonic treatment at 313 K can effectively restrain the generation of MER phase, however, it is hard to avoid the existence of MER phase when ultrasound temperature is 333 K. In NaOH solution, the samples with ultrasonic treatment of 313 K show the small particles size of about 1 μm, and the GIS framework topology starts to grow with the ultrasonic treatment of 333 K. The products prepared with the appropriate ultrasonic pretreatment represents smaller particles size, larger mesopore volume and higher CO2 adsorption capacity than the sample without the ultrasonic pretreatment. The structural evolution of interzeolite transformation has been explored by XRD, FT-IR and SEM observations. With the assistance of ultrasound, the parent zeolite T can quickly decompose into intermediate phase and then regenerate into CHA phase.

Improvement of adsorption and catalytic properties of zeolites by precisely controlling their particle morphology

An aluminosilicate zeolite has a porous structure with openings comparable to the molecular size, which endows it with unique adsorptive and catalytic properties that are highly dependent on its chemical composition and crystal morphology. Thus, the precise control or rational design of zeolite's particle morphology has attracted much attention as it can greatly improve the adsorptive separation and catalytic properties by effectively adjusting the diffusion path of adsorbates, reactants and products. This paper reviews the recent progress made in the synthesis and application of zeolites with a specific crystal/particle morphology with emphasis on the control of the crystal size and facet exposure degree, oriented assembly of crystals, creation of hierarchical porous structures and synthesis of core-shell structures. It is shown that an appropriate decrease of the crystal size and/or an increase of the exposure degree of certain facets by adding seeds and optimizing the synthesis conditions enhances the catalytic stability and product selectivity in some reactions. This can also be achieved by introducing plenty of mesopores and/or macropores in zeolites as a result of significant alleviation of diffusion limitation. Assembly of zeolite crystals into membranes on porous substrates improves the adsorptive separation performance of zeolites, for e.g. alcohol/water mixture and xylene and butane isomers. Core-shell-structured composites with metal nanoparticles or subnanoparticles as the core and the zeolite, including its modified counterpart, as the shell show excellent catalytic performance in some hydrogenation, dehydrogenation and oxidation reactions. In addition, attempts to illustrate the relationship between zeolite's particle morphology and its catalytic performance are discussed and strategies for the rational design of zeolite's particle size and behavior are envisioned.

Important Synthesis Parameters Affecting Crystallization of Zeolite T: A Review

Synthesis of zeolite T with a variety of desired characteristics necessitates extensive work in formulation and practical experiments, either by conventional hydrothermal methods or aided with different approaches and synthesis techniques, such as secondary growth or microwave irradiation. The objectives of this review are to adduce the potential work in zeolite T (Offretite-Erionite) synthesis, evaluating determining factors affecting the synthesis and quality of zeolite T crystals. Attention is given to extensive studies that interconnect with other significant findings.