Simulation approach to benzoyl peroxide decomposition kinetics by thermal calorimetric technique

Theoretical study on thermal decomposition mechanism of 1-nitroso-2-naphthol

1-nitroso-2-naphthol has thermal instability of thermal decomposition, spontaneous combustion and even explosion. Its thermal decomposition characteristics were tested by synchronous thermal analyzer (TGA/DSC); The activation energy of the thermal decomposition process was calculated by Kissinger method; The infrared absorption characteristic spectra of the gas products produced in the thermal decomposition process were measured by TGA/DSC-FTIR, and the thermal decomposition reaction process was speculated. The results show that the initial temperature (T_onset) of TGA exothermic decomposition of 1-nitroso-2 naphthol is between 129.01 and 155.69 °C, and the faster the heating rate(β), the higher the T_onset, but the faster the thermal decomposition rate, the greater the heat release and the worse the thermal stability. The activation energy (E) of the thermal decomposition process is 83.323 kJ/mol calculated by Kissinger method. The dynamic test results of TGA/DSC-FTIR show that the main reaction of 1-nitroso-2 naphthol during heating is intermolecular dehydration to form ether, and the secondary reaction is decomposition into aliphatic nitro compounds, carbonyl compounds and amines. Sodium hydroxide will reduce the thermal stability of 1-nitroso-2 naphthol. After adding sodium hydroxide, the thermal decomposition process of 1-nitroso-2 naphthol has changed. The main reaction is that 1-nitroso-2-naphthol reacts with sodium hydroxide to produce sodium nitrophenol, which is further decomposed into aliphatic nitro compounds. The research results have guiding significance for finding the reasonable conditions and temperature of 1-nitroso-2 naphthol during storage and transportation.

Thermal Hazard Evaluation of Tert-Butyl Peroxy-3,5,5-trimethylhexanoate (TBPTMH) Mixed with Acid-Alkali

Tert-butyl peroxy-3,5,5-trimethylhexanoate (TBPTMH), a liquid ester organic peroxide, is commonly used as an initiator for polymerization reactions. During the production process, TBPTMH may be exposed to acids and alkali, which may have different effects on its thermal hazard, so it is necessary to carry out a study on the thermal hazard of TBPTMH mixed with acids and alkali. In this paper, the effects of H₂SO₄ and NaOH on the thermal decomposition of TBPTMH were investigated by differential scanning calorimetry (DSC) and adiabatic calorimetry (Phi-TEC II). The “kinetic triple factors” were calculated by thermodynamic analysis. The results show that the three E_a are 132.49, 116.36, and 118.24 kJ/mol, respectively; thus, the addition of H₂SO₄ and NaOH increased the thermal hazard of TBPTMH. In addition, the characteristic parameters (time to maximum rate under adiabatic conditions, self-accelerated decomposition temperature) of its thermal decomposition were determined, and the control temperature (45, 40, and 40 °C) of TBPTMH under the action of acid-alkali were further received. This work is expected to provide some guidance for the safe storage, handling, production, and transportation of TBPTMH in the process industry.

Thermal hazards of benzoyl peroxide and its derived process products through theoretical thermodynamics assessment and different calorimetric technologies

Benzoyl peroxide (BPO) is one of the primary OPs used as an initiator, curing agent, or medicine. Some of the plastic processes use BPO without air for maintaining the efficiency of the entire reaction. However, there have been numerous accidents involving BPO in petrochemical plants, especially those related to fire and explosion, that are due to its unstable thermal properties and peroxy bond (OO). BPO can be identified as a typical substance with autocatalytic reaction characteristics. Therefore, the related processes and their products are critical to prevent these kinds of chemical contingencies. This research was based on two types of instruments (nonisothermal and isothermal calorimetry), and theoretical methods to further determine the thermal hazard level. From the experimental results for BPO and BPO mixed with its by-products, the heat of decomposition was much higher (from 800 to 1235 J/g), the time to maximum rate under isothermal conditions was much shorter (from 99.1 to 17.4 h at 75.0 °C), and the apparent activation energy was much lower (from 118 to 91 kJ/mol) after BPO was mixed with its by-products. Therefore, the hazard level of BPO mixed with its by-products from the reaction process was much higher than that of pure BPO.

Thermal Decomposition and Nonisothermal Kinetics of Monoethanolamine Mixed with Various Metal Ions

Ethanolamine is a critical chemical for petrochemical enterprises. When corrosion occurs in pipelines, equipment, and containers in petrochemical enterprises, minute amounts of metal ions are released. In this study, the thermal decomposition and nonisothermal kinetics of monoethanolamine (MEA) and MEA mixed with copper and zinc ions were analyzed using thermogravimetry (TG) and differential scanning calorimetry (DSC). The TG tests revealed that MEA mixed with copper (II) and zinc (II) began thermal decomposition at 75.2 and 60.3 °C, respectively, whereas pure MEA began thermal decomposition at 89.7 °C. Two exothermic peaks were observed in the DSC curves for MEA mixed with copper (II) and zinc (II), and thermokinetic parameters were obtained from DSC data. The apparent activation energy (E_a) of each stage was calculated using several nonisothermal kinetic methods, namely the ASTM E698, Kissinger–Akahira–Sunose, Starink, and Flynn–Wall–Ozawa methods. The E_a of pure MEA was 28.7 ± 2.5 kJ/mol, whereas that of the copper and zinc mixtures were 80.5 ± 1.1 and 46.8 ±1.7 kJ/mol, respectively. The results can be used to improve the intrinsic safety of storage tanks and petrochemical plants.

A green approach towards adoption of chemical reaction model on 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane decomposition by differential isoconversional kinetic analysis

This study investigated the thermal degradation products of 2,5-dimethyl-2,5-di-(tert-butylperoxy) hexane (DBPH), by TG/GC/MS to identify runaway reaction and thermal safety parameters. It also included the determination of time to maximum rate under adiabatic conditions (TMR(ad)) and self-accelerating decomposition temperature obtained through Advanced Kinetics and Technology Solutions. The apparent activation energy (Ea) was calculated from differential isoconversional kinetic analysis method using differential scanning calorimetry experiments. The Ea value obtained by Friedman analysis is in the range of 118.0-149.0 kJ mol(-1). The TMR(ad) was 24.0 h with an apparent onset temperature of 82.4°C. This study has also established an efficient benchmark for a thermal hazard assessment of DBPH that can be applied to assure safer storage conditions.