Screening the anti-corrosion effect of a hybrid pigment based on zinc acetyl acetonate on the corrosion protection performance of an epoxy-ester polymeric coating

Visualizing Penetration of Fluorescent Dye through Polymer Coatings

Understanding how small molecules penetrate and contaminate polymer films is of vital importance for developing protective coatings for a wide range of applications. To this end, rhodamine B fluorescent dye is visualized diffusing through polystyrene-polydimethylsiloxane block copolymer (BCP) coatings using confocal microscopy. The intensity of dye inside the coatings grows and decays non-monotonically, which is likely due to a combination of dye molecule transport occurring concurrently in different directions. An empirical fitting equation allows for comparing the contamination rates between copolymers, demonstrating that dye penetration is related to the chemical makeup and configuration of the BCPs. This work shows that confocal microscopy can be a useful tool to visualize the transport of a fluorophore in space and time through a coating.

Tailoring epoxy coating with acetoxime derivative of zinc for advanced anticorrosive performance on mild steel: experimental and computational insights

CONTEXT

In this work, the corrosion inhibitive effect of acetoxime derivative of zinc chloride, (ZnCl2.2HON=C(CH3)2) (ZA), was investigated on mild steel in epoxy/polyamide coating. ZA was used to modify diglycidyl ether of bisphenol A (DGEBA) to yield novel anticorrosive coating (epoxy-ZA) with excellent barrier characteristic. The dispersal of ZA may lead to the formation of Zn-O-C and O-Zn-O linkages in the polymer framework which act as inorganic fillers producing a dense structure of hybrid coating. In electrochemical findings, electrochemical impedance spectroscopy (EIS) and Tafel polarization (TP) indicate higher protection efficiency for epoxy-ZA coatings (99.99 and 99.93 % for EIS and TP, respectively) as compared to others. Using surface analysis and electrochemical data, it was concluded that an inhibition synergy was developed when ZA was taken instead of acetoxime or zinc chloride (ZC) alone in the coating formulation.

METHODS

Fourier transform infrared (FT-IR) was used to investigate epoxy interaction with zinc compounds and scanning electron microscopy (SEM) was used to investigate morphology of the samples. To reinforce the experimental results, reactivity of crosslinked epoxy and epoxy-ZA coatings with metallic surface was also explored using density functional theory (DFT) with basis set B3LYP/6-311G(d,p) and molecular dynamics (MD) methods by using Forcite module. Modification of epoxy with ZA enhances its interaction with steel surface in dry as well as in wet conditions as indicated by the adhesion energy calculated by MD simulations.

Metals and metal oxides polymer frameworks as advanced anticorrosive materials: design, performance, and future direction

Metals (Ms) and metal oxides (MOs) possess a strong tendency to coordinate and combine with organic polymers to form respective metal–polymer frameworks (MPFs) and metal oxide polymer frameworks (MOPFs). MPFs and MOPFs can be regarded as composites of organic polymers. MPFs and MOPFs are widely used for industrial and biological applications including as anticorrosive materials in the aqueous phase as well as in the coating conditions. The presence of the Ms and MOs in the polymer coatings improves the corrosion inhibition potential of MPFs and MOPFs by improving their self-healing properties. The Ms and MOs fill the micropores and cracks through which corrosive species such as water, oxygen, and corrosive ions and salts can diffuse and destroy the coating structures. Therefore, the Ms and MOs enhance the durability as well as the effectiveness of the polymer coatings. The present review article is intended to describe the corrosion inhibition potential of some MPFs and MOPFs of some most frequently utilized transition metal elements such as Ti, Si, Zn, Ce, Ag, and Au. The mechanism of corrosion inhibition of MPFs and MOPFs is also described in the presence and absence of metal and metal oxides.

A green assisted route for the fabrication of a high-efficiency self-healing anti-corrosion coating through graphene oxide nanoplatform reduction by Tamarindus indiaca extract

The major focus of the recent studies in metals corrosion protection field is now the development of non-hazardous and eco-friendly materials as effective substitutes for some of the well-known conventional toxic/unsafe inhibitors based on chromate, lead, phosphate, and azole derivatives. The present work focuses on the sustainable development of an intelligent self-healing anticorrosion coating using nanocarriers based on the graphene oxide nanoplatform-Tamarindus indiaca extract-Zn²⁺ (GON-Ti.E-Zn)-through a facile green assisted route. The GON-Ti.E-Zn nanocarrier was introduced into the epoxy ester film (EEF) to achieve a smart barrier/self-healing anti-corrosive property. To this end, a couple of characterization tests, including FT-IR, UV-vis, XRD, TGA, and Raman spectroscopy, have been carried out to investigate the GON-Ti.E-Zn nanocarrier structure/composition. The effectiveness of the anti-corrosion performance of the established coatings was confirmed by EIS, FE-SEM, and accelerated salt spray (SS) test. The observation of the high impedance magnitude at low-frequency (47.14 Gohm cm² after 5 weeks immersion in saline solution) for the un-defected EEF and significant impedance enhancement for the defected EEF including GON-Ti.E-Zn nanocarrier confirmed the excellent barrier effect of GO and synergistic behavior and noticeable corrosion inhibition impact of Tamarindus indiaca along with the zinc cations on the mild steel corrosion mitigation.