Mesoporous alumina modified calcium catalyst for alcoholysis of polycarbonate

Catalytic fast pyrolysis of waste pine sawdust over solid base, acid and base-acid tandem catalysts

Catalytic pyrolysis is an effective means for high-value utilization of biomass. This study investigated the effect of solid base catalysts (CaO, calcium aluminate catalysts CaAl-1, CaAl-2, CaAl-3), acid zeolite catalysts (ZSM-5, Fe/ZSM-5, Co/ZSM-5, Ni/ZSM-5, Cu/ZSM-5, Zn/ZSM-5) and base-acid tandem catalysts on pine sawdust pyrolysis using Py-GC/MS. Acid zeolite catalysts exhibited robust deoxidation and aromatization capabilities, favoring aromatics, while solid base catalysts yielded more phenols and ketones. Among the solid base catalysts, CaAl-3 (CaO-Ca12Al14O33) showed comparable deoxygenation activity to CaO and optimal aromatic selectivity with structural stability. Zn/ZSM-5 excelled in deoxygenation and aromatic selectivity (70.42%) among metal-modified ZSM-5 catalysts. Base-acid tandem catalysis promoted the formation of aliphatics and BTX (benzene, toluene, xylene) while suppressing polycyclic aromatics. The highest BTX content (44.35%) was achieved with CaO-Ca12Al14O33&Zn/ZSM-5 tandem catalysts in a 1:3 ratio. This work demonstrates base-acid tandem catalysis as a promising approach for converting pine sawdust into valuable chemicals.

Catalytic methods for chemical recycling or upcycling of commercial polymers

Polymers (plastics) have transformed our lives by providing access to inexpensive and versatile materials with a variety of useful properties. While polymers have improved our lives in many ways, their longevity has created some unintended consequences. The extreme stability and durability of most commercial polymers, combined with the lack of equivalent degradable alternatives and ineffective collection and recycling policies, have led to an accumulation of polymers in landfills and oceans. This problem is reaching a critical threat to the environment, creating a demand for immediate action. Chemical recycling and upcycling involve the conversion of polymer materials into their original monomers, fuels or chemical precursors for value-added products. These approaches are the most promising for value-recovery of post-consumer polymer products; however, they are often cost-prohibitive in comparison to current recycling and disposal methods. Catalysts can be used to accelerate and improve product selectivity for chemical recycling and upcycling of polymers. This review aims to not only highlight and describe the tremendous efforts towards the development of improved catalysts for well-known chemical recycling processes, but also identify new promising methods for catalytic recycling or upcycling of the most abundant commercial polymers.

Hydrophilic modification of polycarbonate surface with surface alkoxylation pretreatment for efficient separation of polycarbonate and polystyrene by froth flotation

Waste polystyrene (PS) and polycarbonate (PC) are crucial components arising from mixtures of plastic products, whose recycling is significantly limited by separation efficiency. In this work, to assist the flotation separation of PC and PS, we proposed a novel modification technology of surface alkoxylation pretreatment (SAP) where PC surface reacted with glycerol and urea. The SAP could selectively transform the hydrophobic PC into hydrophilic plastic, while the PS remained its hydrophobic surface owing to the exclusion from SAP process. Benefiting from the hydrophilic PC, the separation efficiency of PS and PC could reach the maximum of 99.34% under optimum conditions (urea dosage of 5 g, pretreatment temperature of 130 °C, pretreatment time of 10 min, flotation time of 2.5 min, frother concentration of 16.5 mg/L, and airflow rate of 7.2 mL/min). The mechanism of SAP was systematically analyzed by wettability, surface morphology, molecular weight, and chemical reactions. Compared with PS plastic, the pretreated PC presented better wettability, rougher surface, and significantly reducing molecular weight. The improvement of PC hydrophilicity can be attributed to the cleavage of ester bonds on backbone chains and the introduction of hydrophilic hydroxyl groups. The effective SAP process proves that chemical recycling of waste plastic can provide a novel strategy for surface modification and flotation separation of PS and PC.