Highly efficient and recyclable catalysts SnCl 2 – x H 3 PW 12 O 40 /AC with Brønsted and Lewis acid sites for terephthalic acid esterification

Active, Selective, and Recyclable Zr(SO4)2/SiO2 and Zr(SO4)2/Activated Carbon Solid Acid Catalysts for Esterification of Malic Acid to Dimethyl Malate

The esterification of malic acid using traditional homogenous catalysts suffers from the difficulty in reuse of the catalyst and undesirable side reactions. In this work, Zr(SO4)2/SiO2 and Zr(SO4)2/activated carbon (AC) as solid acid catalysts were prepared for malic acid esterification with methanol. The conversion of malic acid over these two catalysts is comparable to that over H2SO4 and unsupported Zr(SO4)2∙4H2O catalysts; however; a 99% selectivity of dimethyl malate can be realized on these two supported catalysts, which is much higher than that of conventional H2SO4 (75%) and unsupported Zr(SO4)2∙4H2O (80%) catalysts, highlighting the critical role of AC and SiO2 supports in tuning the selectivity. We suggest that the surface hydroxyls of AC or lattice O2− ions from SiO2 donate electrons to Zr4+ in Zr(SO4)2/AC and Zr(SO4)2/SiO2 catalysts, which results in the increase in electron density on Zr4+. The enhanced electron density on Zr4+ reduces the degree of H delocalization from crystal water and then decreases the Brønsted acid strength. Consequently, the reduced Brønsted acid strength of Zr(SO4)2/AC and Zr(SO4)2/SiO2 catalysts suppresses the intermolecular dehydration side reaction. In addition, these two supported catalysts can be easily separated from the reaction system by simple filtration with almost no loss of activity.

Role of the Oxethyl Unit in the Structure of Vegetable Oil-Based Plasticizer for PVC: An Efficient Strategy to Enhance Compatibility and Plasticization

Developing vegetable oil-derived primary plasticizers for poly(vinyl chloride) (PVC) is still a challenge because of their insufficient compatibility. As described in this work, we report the synthesis of plasticizers through the esterification of polyethylene glycol methyl ether and dimer acid, in which dimer acid is renewable material prepared via a two-step reaction (1) the hydrolysis of fatty acids from soybean oil at 70 °C and (2) subsequent Diels-Alder reaction at 250 °C. The resulting plasticizers, dimer acid-derived polyethylene glycol methyl ether esters (DA-2n, 2n = 2, 4, 6 or 8 referring to the number of oxethyl units per molecule), were blended with PVC. It was found that the tensile properties, transparency, and thermal stability of plasticized PVC (PVC-DA-2n) increased significantly with an increase in the number of oxyethyl units. Fourier-transform infrared spectroscopy analysis revealed that its good compatibility can be attributed to the strong interaction between oxyethyl units and PVC. As the number of the oxyethyl units of plasticizer increased, the glass transition temperature (T_g) of the corresponding plasticized PVC samples decreased from 62.3 (PVC-DA-2) to 35.4 °C (PVC-DA-8). Owing to the excellent plasticization of DA-8, the performances of PVC-DA-8 were comparable or better than that of the PVC plasticized using commercial dioctyl terephthalate (DOTP). The simple but efficient method of this study provides a new avenue for the preparation of vegetable oil-based plasticizers for PVC.

Synthesis and properties of castor oil based plasticizers

A series of environment-friendly plasticizers has been synthesized from castor oil through a mild esterification/epoxidation reaction. The modified epoxy acetylated castor oil (EACO) can plastify poly(vinyl chloride) (PVC) efficiently, even better than the commercial plasticizers dioctyl terephthalate (DOTP) and epoxidized soybean oil (ESO), in terms of in tensile strength, migration stability, solvent extraction stability and thermal stability. Specifically, the tensile strength and elongation at break of a PVC sample plastified by epoxy acetylated castor oil (EACO) were 18.5 and 10.0% higher than that of DOTP, and 13.9 and 23.8% higher than that of ESO, respectively. Volatility, migration, solvent extraction and thermal stability tests indicated that the presence of carbon-carbon double bonds and hydroxy groups reduce the compatibility of a plasticizer with PVC while the presence of epoxy groups and ester bonds can improve the plasticizing effect of the plasticizer on PVC. In addition, alkyl groups can improve the plasticizing effect on PVC while benzene rings increase the rigidity of the PVC. The design strategy based on castor oil highlights a sustainable avenue for preparing cost-effective and high-efficiency plasticizers.