A competent simultaneously co-electrodeposited Pt-MnOx nanocatalyst for enhanced formic acid electro-oxidation

A hybrid FeOx/CoOx/Pt ternary nanocatalyst for augmented catalysis of formic acid electro-oxidation

Platinum-based catalysts that have long been used as the anodes for the formic acid electro-oxidation (FAO) in the direct formic acid fuel cells (DFAFCs) were susceptible to retrogradation in performance due to CO poisoning that impaired the technology transfer in industry. This work is designed to overcome this challenge by amending the Pt surface sequentially with nanosized cobalt (nano-CoOx, fibril texture of ca. 200 nm in particle size) and iron (nano-FeOx, nanorods of particle size and length of 80 and 253 nm, respectively) oxides. This enriched the Pt surface with oxygenated groups that boosted FAO and mitigated the CO poisoning. The unfilled d-orbitals of the transition metals and their tendency to vary their oxidations states presumed their participation in a faster mechanism of FAO. Engineering the Pt surface in this FeOx/CoOx/Pt hierarchy resulted in a remarkable activity toward FAO, that exceeded four times that of the Pt catalyst with up to ca. 2.5 times improvement in the catalytic tolerance against CO poisoning. This associated a ca. - 32 mV shift in the onset potential of FAO which increased to - 40 mV with a post-activation of the same catalyst at - 0.5  in 0.2 mol L-1 NaOH, displaying the catalyst's competitiveness in reducing overpotentials in DFAFCs. It also exhibited a favorable amelioration in the catalytic durability in long-termed chronoamperometric electrolysis. The electrochemical impedance spectroscopy and the CO stripping voltammetry were employed to elucidate the origin of enhancement.

Pt-Coated Ni Layer Supported on Ni Foam for Enhanced Electro-Oxidation of Formic Acid

A Pt-coated Ni layer supported on a Ni foam catalyst (denoted PtNi/Nifoam) was investigated for the electro-oxidation of the formic acid (FAO) in acidic media. The prepared PtNi/Nifoam catalyst was studied as a function of the formic acid (FA) concentration at bare Pt and PtNi/Nifoam catalysts. The catalytic activity of the PtNi/Nifoam catalysts, studied on the basis of the ratio of the direct and indirect current peaks (jd)/(jnd) for the FAO reaction, showed values approximately 10 times higher compared to those on bare Pt, particularly at low FA concentrations, reflecting the superiority of the former catalysts for the electro-oxidation of FA to CO2. Ni foams provide a large surface area for the FAO, while synergistic effects between Pt nanoparticles and Ni-oxy species layer on Ni foams contribute significantly to the enhanced electro-oxidation of FA via the direct pathway, making it almost equal to the indirect pathway, particularly at low FA concentrations.

A Competent MWCNT-Grafted MnOx/Pt Nanoanode for the Direct Formic Acid Fuel Cells

A novel “MnOx/Pt/MWCNT-GC” nanocatalyst is recommended for the electrooxidation of formic acid (EOFA), the principal anodic reaction in the direct formic acid fuel cells (DFAFCs). The sequential (layer-by-layer) protocol was employed to prepare the catalyst through the electrodeposition of Pt (nano-Pt) and manganese oxide (nano-MnOx) nanoparticles onto the surface of a glassy carbon (GC) electrode supported with multiwalled carbon nanotubes (MWCNTs). The nano-MnOx could successfully mediate the mechanism of EOFA by accelerating the charge transfer, “electronic effect”. On the other hand, MWCNTs could enhance the catalytic performance by changing the surface geometry that inhibited the adsorption of poisoning CO, which is a typical intermediate in the reaction mechanism of EOFA that is responsible for the potential deterioration of the catalytic performance of DFAFCs. Interestingly with this modification, a significant enhancement in the catalytic activity and stability toward EOFA was achieved. Several techniques will be employed to evaluate the catalyst’s morphology, composition, crystal structure, and activity and further to understand the role of each of the nano-MnOx and MWCNTs in the catalytic enhancement.

An Enhanced Oxidation of Formate on PtNi/Ni Foam Catalyst in an Alkaline Medium

In this study, a platinum-coated Ni foam catalyst (denoted PtNi/Ni foam) was investigated for the oxidation of the formate reaction (FOR) in an alkaline medium. The catalyst was fabricated via a two-step procedure, which involved an electroless deposition of the Ni layer using sodium hypophosphite as a reducing agent and the subsequent electrodeposition of the platinum layer. The PtNi/Ni foam catalyst demonstrated enhanced electrocatalytic activity for the FOR in an alkaline medium compared to the Ni/Ni foam catalyst and pure Pt electrode. Moreover, the PtNi/Ni foam catalyst promoted the FOR at more negative potentials than the Pt electrode. This contributed to a significant negative shift in the onset potential, indicating the high activity of the catalyst. Notably, in alkaline media with the PtNi/Ni foam catalyst, the FOR proceeds via a direct pathway mechanism without significant accumulation of poisonous carbonaceous species on the PtNi/Ni foam catalyst.

Tailor-designed nanowire-structured iron and nickel oxides on platinum catalyst for formic acid electro-oxidation

This investigation is concerned with designing efficient catalysts for direct formic acid fuel cells. A ternary catalyst containing iron (nano-FeOx) and nickel (nano-NiOx) nanowire oxides assembled sequentially onto a bare platinum (bare-Pt) substrate was recommended for the formic acid electro-oxidation reaction (FAOR). While nano-NiOx appeared as fibrillar nanowire bundles (ca. 82 nm and 4.2 μm average diameter and length, respectively), nano-FeOx was deposited as intersecting nanowires (ca. 74 nm and 400 nm average diameter and length, respectively). The electrocatalytic activity of the catalyst toward the FAOR depended on its composition and loading sequence. The FeOx/NiOx/Pt catalyst exhibited ca. 4.8 and 1.6 times increases in the catalytic activity and tolerance against CO poisoning, respectively, during the FAOR, relative to the bare-Pt catalyst. Interestingly, with a simple activation of the FeOx/NiOx/Pt catalyst at −0.5 V vs. Ag/AgCl/KCl (sat.) in 0.2 mol L⁻¹ NaOH, a favorable Fe²⁺/Fe³⁺ transformation succeeded in mitigating the permanent CO poisoning of the Pt-based catalysts. Interestingly, this activated a-FeOx/NiOx/Pt catalyst had an activity 7 times higher than that of bare-Pt with an ca. −122 mV shift in the onset potential of the FAOR. The presence of nano-FeOx and nano-NiOx enriched the catalyst surface with extra oxygen moieties that counteracted the CO poisoning of the Pt substrate and electronically facilitated the kinetics of the FAOR, as revealed from CO stripping and impedance spectra.

A FeOx/NiOx/Pt catalyst was recommended for formic acid electro-oxidation; the essential anodic reaction in direct formic acid fuel cells.