Tunable growth of carbon nanotubes forests on nickel foam as structured support for palladium catalyst toward polystyrene hydrogenation

Mechanism of NCNTs Growth on Foamed Nickel and Thus-Prepared PS Hydrogenation High-Performance Carrier NCNTs@FN

Traditional heterogeneous catalysts are affected in the catalytic hydrogenation of PS by the scale effect, viscosity effect, adhesion effect, and conformational effect, resulting in poor activity and stability. Monolithic Pd-CNTs@FN catalysts could eliminate or weaken the impact of these negative effects. We grew nitrogen-doped carbon nanotubes (NCNTs) on monolithic-foamed nickel (FN) and investigate their growth mechanism. Meanwhile, the feasibility of using the NCNTs@FN carrier for PS hydrogenation reaction was also verified. The growth of NCNTs on FN can be divided into 3 stages: initial growth stage, stable growth stage, and supersaturation stage. Finally, a three-layer structure of NCNT layer, dense carbon layer, and FN skeleton is formed. Two types of structures, nickel-doped carbon nanotubes (NiCNTs) and C-Ni alloy, are formed by combining C and Ni, while four nitrogen-doped structures, NPD, NPR, NG, and NO, are formed by C and N. The prepared carrier exhibited an extremely outstanding specific surface area (2.829 × 106 cm2/g) and strength (no NCNTs falling off after 24 h 500 rpm agitation), as well as high catalytic activity for PS hydrogenation after loaded with Pd (2.13 ± 0.95 nm), with a TOF of up to 27.6 gPS/(gPd•h). After 8 repetitions of the catalyst, there was no significant decrease in activity. This proves the excellent performance of Pd-NCNTs@FN in polymer hydrogenation reactions, laying a solid foundation for further research on the mechanism of NCNTs promoting PS hydrogenation and regulating the growth of NCNTs.

High Quality and Maximizing the Production of CNTs from the Pyrolysis of Waste Polypropylene

Thermal decomposition of plastics by pyrolysis into oil is a successful way of treating wastes. Nevertheless, the production of carbon nanotubes (CNTs) from wastes improves the feasibility of the waste management process. An experimental setup was developed to study the influence of different heating rates on the produced oil by pyrolysis of waste polypropylene (WPP), and the influence of using foamed nickel on the produced CNTs as a function of operating temperature and heating rate. Different heating rates of 5, 10, and 20 °C/min were examined, as well as the different carbon vapor deposition (CVD) temperatures of 600, 700, and 800 °C were studied. It has been found that increasing the heating rate from 5 to 20 °C/min increases the oil yield from 59.3 to 71%, but on the other hand it decreases the quality of the oil. It has been also found that increasing the heating rate decreases the quality of CNTs, i.e., uniform CNTs with small diameter and small wall thickness, and as well as the quantity. The physical properties of the produced CNTs have been improved by increasing the CVD temperature; however, the quantity of CNTs decreased. The highest yield of CNTs produced was 43.12% at the lowest CVD temperature and heating rate examined, i.e., 600 and 5 °C/min, respectively. The optimum heating rate and CVD temperature for the pyrolysis of waste polypropylene to achieve the highest quality of CNTs with moderate production of 39.34%, is the lowest heating rate examined, i.e., 5 °C/min, with a moderate CVD temperature of 700 °C.