Recovery of iron(II) and aluminum(III) from acid mine drainage by sequential selective precipitation and fluidized bed homogeneous crystallization (FBHC)

Waste-treating-waste: Effective heavy metals removal from electroplating wastewater by ladle slag

Ladle slag, a by-product of steelmaking, presents a valuable strategy for waste reduction and valorization in wastewater treatment. This work demonstrates the successful simultaneous removal of Al(III), B(III), Ba(II), Cr(III), Mg(II), Sr(II), Pb(II), and Zn(II), from electroplating wastewater by ladle slag. First, Cr(III) and Pb(II) removals were evaluated in single synthetic systems by analyzing the influence of pH, temperature, and ladle slag dosage. Competitive removal was observed in binary batch experiments of Cr(III) - Pb(II), achieving 88% and 96% removal, respectively, with fast kinetics following a pseudo-second-order model. The findings of XRD, SEM, EDX, and FTIR of the slag after removal helped to elucidate the synergic removal mechanism involving ladle slag dissolution, precipitation, ion exchange, and adsorption in a tight relationship with the solution pH. Lastly, ladle slag was tested in real electroplating wastewater with the aforementioned ions at concentrations ranging from <1 to 1700 mg/L. The removal was performed in two steps, the first attained the following efficiencies: 73% for Al(III), 88% for B(III), 98% for Ba(II), 80% for Cr(III), 82% for Mg(II), 99% for Pb(II), 88% for Sr(II), and 88% for Zn(II). Visual MINTEQ simulation was utilized to identify the different species of ions present during the removal process. Furthermore, the leaching tests indicated a minimal environmental risk of secondary pollution in its application. The results promote an effective and sustainable approach to wastewater treatment within the circular economy.

Aluminum Biorecovery from Wastewaters

Aluminum biorecovery is still at an early stage. However, a significant number of studies showing promising results already exist, although they have revealed problems that need to be solved so aluminum biorecovery can have a wider application and industrial upscaling. In this chapter, we revise the existing knowledge on the biorecovery of aluminum from different sources. We discuss the design, overall performance, advantages, technical problems, limitations, and possible future directions of the different biotechnological methods that have been reported so far. Aluminum biorecovery from different sources has been studied (i.e., solid wastes and primary sources of variable origin, wastewater with low concentrations of dissolved aluminum at pH-neutral or weakly acidic conditions, and acidic mine waters with high concentrations of dissolved aluminum and other metal(loid)s) and has shown that the process efficiency strongly depends on factors such as (1) the physicochemical properties of the source materials, (2) the physiological features of the used (micro)organisms, or (3) the biochemical process used. Bioleaching of aluminum from low-grade bauxite or red mud can much be achieved by a diverse range of organisms (e.g., fungi, bacteria) with different metabolic rates. Biorecovery of aluminum from wastewaters, e.g., domestic wastewater, acidic mine water, has also been accomplished by the use of microalgae, cyanobacteria (for domestic wastewater) or by sulfate-reducing bacteria (acidic mine water). In most of the cases, the drawback of the process is the requirement of controlled conditions which involves a continuous supply of oxygen or maintenance of anoxic conditions which make aluminum biorecovery challenging in terms of process design and economical value. Further studies should focus on studying these processes in comparison or in combination to existing economical processes to assess their feasibility.

Mechanism for leaching of fluoride ions from carbon dross generated in high-temperature and low-lithium aluminum electrolytic systems

Carbon dross, a hazardous solid waste generated during aluminum electrolysis, contains large amounts of soluble fluoride ions for the main components of the electrolyte (such as Na3AlF6 and NaF). Response surface methodology (RSM) was used to investigate the mechanism for fluoride ion leaching from carbon dross via water leaching, acid leaching and alkali leaching, and the kinetic and thermodynamic principles of the leaching process were revealed. The RSM predicted the optimum conditions of water leaching, alkali leaching and acid leaching, and the conditions are as follows: temperature, 50 °C; shaking speed, 213 r·min-1; particle size, 0.075 mm; shaking speed, 194 r·min-1; liquid-solid ratio, 12.6 mg·L-1; sodium hydroxide concentration, 1.53 mol·L-1; liquid-solid ratio, 25.0 mg·L-1; sulfuric acid concentration, 2.00 mol·L-1; and temperature, 60 °C，and actual results which were almost consistent with the predicted results were gained. The fluoride ions in the alkaline and acid leaching solutions were mainly the dissociation products of fluorides such as Na3AlF6, Na5Al3F14 and CaF2, as indicated by thermodynamics calculations. In particular, the fluoride compounds dissolved in alkali solution were Na3AlF6, Na5Al3F14, AlF3, ZrF4, K3AlF6, while the acid solution could dissolve only Na3AlF6 and CaF2. The leaching kinetics experiments showed that the leaching rate fit the unreacted shrinking core model [1-2/3α-(1-α)2/3 =kt] and that the leaching process was controlled by internal diffusion. This study provides theoretical guidance for the removal of soluble fluoride ions from carbon dross and will also assist in the separation of electrolytes from carbon dross. ENVIRONMENTAL IMPLICATION: Carbon dross, a hazardous waste generated during the aluminum electrolysis production process, contains a large amount of soluble fluoride. Improper storage will lead the fluoride ions pollution in soil, surface water or groundwater under the direct contact between carbon dross and rainfall, snow or surface runoff. The influence of wind will cause carbon dross dust to pollute further areas. With the human body long-term contact with fluoride ion contaminated soil or water, human health will be seriously harmed.

Resource Utilization of Acid Mine Drainage (AMD): A Review

Acid mine drainage (AMD) is a typical type of pollution originating from complex oxidation interactions that occur under ambient conditions in abandoned and active mines. AMD has high acidity and contains a high concentration of heavy metals and metalloids, posing a serious threat to ecological systems and human health. Over the years, great progress has been made in the prevention and treatment of AMD. Remediation approaches like chemical neutralization precipitation, ion exchange, membrane separation processes, and bioremediation have been extensively reported. Nevertheless, some limitations, such as low efficacy, excessive consumption of chemical reagents, and secondary contamination restrict the application of these technologies. The aim of this review was to provide updated information on the sustainable treatments that have been engaged in the published literature on the resource utilization of AMD. The recovery and reuse of valuable resources (e.g., clean water, sulfuric acid, and metal ions) from AMD can offset the cost of AMD remediation. Iron oxide particles recovered from AMD can be applied as adsorbents for the removal of pollutants from wastewater and for the fabrication of effective catalysts for heterogeneous Fenton reactions. The application of AMD in beneficiation fields, such as activating pyrite and chalcopyrite flotation, regulating pulp pH, and leaching copper-bearing waste rock, provides easy access to the innovative utilization of AMD. A review such as this will help researchers understand the progress in research, and identify the strengths and weaknesses of each treatment technology, which can help shape the direction of future research in this area.

Sustainable and efficient technologies for removal and recovery of toxic and valuable metals from wastewater: Recent progress, challenges, and future perspectives

Due to their numerous effects on human health and the natural environment, water contamination with heavy metals and metalloids, caused by their extensive use in various technologies and industrial applications, continues to be a huge ecological issue that needs to be urgently tackled. Additionally, within the circular economy management framework, the recovery and recycling of metals-based waste as high value-added products (VAPs) is of great interest, owing to their high cost and the continuous depletion of their reserves and natural sources. This paper reviews the state-of-the-art technologies developed for the removal and recovery of metal pollutants from wastewater by providing an in-depth understanding of their remediation mechanisms, while analyzing and critically discussing the recent key advances regarding these treatment methods, their practical implementation and integration, as well as evaluating their advantages and remaining limitations. Herein, various treatment techniques are covered, including adsorption, reduction/oxidation, ion exchange, membrane separation technologies, solvents extraction, chemical precipitation/co-precipitation, coagulation-flocculation, flotation, and bioremediation. A particular emphasis is placed on full recovery of the captured metal pollutants in various reusable forms as metal-based VAPs, mainly as solid precipitates, which is a powerful tool that offers substantial enhancement of the remediation processes' sustainability and cost-effectiveness. At the end, we have identified some prospective research directions for future work on this topic, while presenting some recommendations that can promote sustainability and economic feasibility of the existing treatment technologies.