Nonionic surfactant of coconut diethanolamide as a novel corrosion inhibitor for cold rolled steel in both HCl and H2SO4 solutions

Gemini cationic surfactant of 1, 3-bis (dodecyl dimethyl ammonium chloride) propane as a novel excellent inhibitor for the corrosion of cold rolled steel in HCl solution

Gemini surfactants have become the research focus of novel excellent inhibitors because of their special structure (two amphiphilic moieties covalently connected at head group by a spacer) and excellent surface properties. It is proved by theoretical calculations that 1, 3-bis (dodecyl dimethyl ammonium chloride) propane (BDDACP) molecules can perform electron transfer with Fe (110). And it has a small fraction free volume, thus greatly reducing the diffusion and migration degree of corrosive particles. The potentiodynamic polarization curve showed that coefficients of cathodic and anodic reaction less than 1 and polarization resistance increased to 1602.9 Ω cm-2 after added BDDACP, confirming that BDDACP significantly inhibited the corrosion reaction by occupying the active site. The electrochemical impedance spectrum of imperfect semi-circle shows that the system resistance increases and double layer capacitance after added BDDACP. Weight loss tests also confirmed that BDDACP forms protective film by occupying the active sites on steel surface, and the maximum inhibition efficiency is 92 %. Comparison of the microscopic morphology showed that steel surface roughness was significantly reduced after added BDDACP. The results of time-of-flight secondary ion mass spectrometry show that steel surface contains some elements from BDDACP, which confirms the adsorption of BDDACP on steel surface.

Coco Monoethanolamide Surfactant as a Sustainable Corrosion Inhibitor for Mild Steel: Theoretical and Experimental Investigations

Recent studies indicate that surfactants are a relatively new and effective class of corrosion inhibitors that almost entirely meet the criteria for a chemical to be used as an aqueous phase corrosion inhibitor. They possess the ideal hydrophilicity to hydrophobicity ratio, which is crucial for effective interfacial interactions. In this study, a coconut-based non-ionic surfactant, namely, coco monoethanolamide (CMEA), was investigated for corrosion inhibition behaviour against mild steel (MS) in 1 M HCl employing the experimental and computational techniques. The surface morphology was studied employing the scanning electron microscope (SEM), atomic force microscope (AFM), and contact measurements. The critical micelle concentration (CMC) was evaluated to be 0.556 mM and the surface tension corresponding to the CMC was 65.28 mN/m. CMEA manifests the best inhibition efficiency (η%) of 99.01% at 0.6163 mM (at 60 °C). CMEA performs as a mixed-type inhibitor and its adsorption at the MS/1 M HCl interface followed the Langmuir isotherm. The theoretical findings from density functional theory (DFT), Monte Carlo (MC), and molecular dynamics (MD) simulations accorded with the experimental findings. The MC simulation's assessment of CMEA's high adsorption energy (-185 Kcal/mol) proved that the CMEA efficiently and spontaneously adsorbs at the interface.

Suppression of steel corrosion via some gemini cationic surfactant-based Schiff base: experimental and theoretical investigations

Steel is involved extensively in engineering vast constructing units in many industries and can undergo to corrosion by some chemical and/or electrochemical reactions with the environment. Therefore, designating an organic inhibitor with a specific chemical structure will participate in steel protection via enhancing their adsorption on the steel surface. Three gemini cationic surfactants based on azomethine with different hydrophobic tails labeled GSBI8, GSBI12, and GSBI16 have been designated and evaluated as corrosion inhibitors utilizing electrochemical impedance spectroscopy (EIS), gravimetrical and potentiodynamic polarization techniques. Importantly, the surfactant tail regulated the corrosion inhibition performance; with increasing the surfactant tail length, their inhibition efficiency enhanced because of their higher adsorption affinity. The inhibition efficiency of GSBI8, GSBI12, and GSBI16 reached 95.52, 96.72, and 97.1% respectively (EIS measurements). The Tafel examination clarified that GSBI8, GSBI12, and GSBI16 inhibitors behave as mixed type inhibitors following the modified Langmuir isotherm. The inhibitors adsorption on C-steel was confirmed by SEM surface examination. Finally, the DFT and MCs point of views investigation supported the experimental performance of the tested GSBI8, GSBI12, and GSBI16 inhibitors and specially their dependence on surfactant tail length.

pH-Sensitive Polydopamine-La (III) Complex Decorated on Carbon Nanofiber toward On-Demand Release Functioning of Epoxy Anti-Corrosion Coating

The high aspect ratio and unique thermal and electrical characteristics of carbon nanofiber (CNF) made it an ideal physical barrier against the penetration of corrosive ions. However, the poor compatibility of the CNF with the polymer matrix and the lack of active corrosion inhibitors are the key limitations of this nanomaterial, resulting in short-term anti-corrosion resistance. An intelligent self-healing epoxy (EP) coating, including CNF modified with a polydopamine (PDA)-La³⁺ complex, was successfully fabricated to overcome these issues. Electrochemical impedance spectroscopy (EIS) evaluation implied that mild steel (MS) submerged in a 3.5 wt % NaCl solution containing the CNF-PDA-La extract had a total corrosion resistance (R_T) of 3107 Ω cm² after 24 h, which is much greater than the MS immersed in the blank solution (1378 Ω cm²). Furthermore, the potentiodynamic polarization analysis indicated a 50% reduction in the corrosion rate (CR) of the MS soaked in the solution containing released PDA and La³⁺ inhibitors compared to the blank solution. EIS and salt spray analysis were used to assess the self-healing capabilities of epoxy coatings incorporating modified CNFs. EIS assessment of scratched coatings revealed a 117% improvement in R_T of the CNF-PDA-La/EP coating compared to the Blank/EP after 10 h of immersion in the saline solution. This enhancement is due to the intelligent release of PDA and La³⁺ inhibitors at the scratch sites, which can mitigate MS corrosion by forming a PDA-Fe complex and the deposition of La(OH)₃ on the MS surface. The salt spray test results also exhibited the CNF-PDA-La/EP coating's superior anti-corrosion capabilities after 20 days. Hence, this research presents a logical approach for developing anti-corrosion coatings with improved nanofiller compatibility and self-healing characteristics.