NiMo/NiCo2O4 as synergy catalyst supported on nickel foam for efficient overall water splitting

Enhanced Oxygen Evolution Reaction Performance of NiMoO4/Carbon Paper Electrocatalysts in Anion Exchange Membrane Water Electrolysis by Atmospheric-Pressure Plasma Jet Treatment

NiMoO4 was grown on carbon paper (CP) by a hydrothermal method. A rapid and high-temperature atmospheric-pressure plasma jet (APPJ) process was used to generate more oxygen-deficient NiMoO4 on the CP surface to serve as an electrode material for the oxygen evolution reaction (OER). After 60 s of APPJ treatment, the overpotential of the electrode at 100 mA/cm2 decreased to 790 mV and that at 10 mA/cm2 decreased to 368 mV. Additionally, the charge transfer resistance decreased from 2.8 to 1.2 Ω, indicating that APPJ treatment effectively reduced the electrode overpotential and impedance. The effect of NiMoO4/CP/APPJ-60 s on the anion exchange membrane water electrolysis (AEMWE) system was also tested. At a system temperature of 70 °C and current density of 100 mA/cm2, the energy efficiency reached 95.1%, and the specific energy consumption decreased from 4.02 to 3.83 kWh/m3. These results demonstrate that the APPJ-treated NiMoO4/CP electrode can effectively enhance the OER performance in water electrolysis and improve the energy efficiency of the AEMWE system. This approach shows promise in replacing precious metal electrodes, thereby potentially reducing the cost and providing an environmentally friendly alternative.

Microwave-Assisted Ultrafast Synthesis of Bimetallic Nickel-Cobalt Metal-Organic Frameworks for Application in the Oxygen Evolution Reaction

Herein, a series of monometallic Ni-, Co- and Zn-MOFs and bimetallic NiCo-, NiZn- and CoZn-MOFs of formula M2(BDC)2DABCO and (M,M')2(BDC)2DABCO, respectively, (M, M'=metal) with the same pillar and layer linkers 1,4-diazabicyclo[2.2.2]octane (DABCO) and benzene-1,4-dicarboxylate (BDC) were prepared through a fast microwave-assisted thermal conversion synthesis method (MW) within only 12 min. In the bimetallic MOFs the ratio M:M' was 4 : 1. The mono- and bimetallic MOFs were selected to systematically explore the catalytic-activity of their derived metal oxide/hydroxides for the oxygen evolution reaction (OER). Among all tested bimetallic MOF-derived catalysts, the NiCoMOF exhibits superior catalytic activity for the OER with the lowest overpotentials of 301 mV and Tafel slopes of 42 mV dec-1 on a rotating disk glassy carbon electrode (RD-GCE) in 1 mol L-1 KOH electrolyte at a current density of 10 mA cm-2. In addition, NiCoMOF was insitu grown in just 25 min by the MW synthesis on the surface of nickel foam (NF) with, for example, a mass loading of 16.6 mgMOF/gNF, where overpotentials of 313 and 328 mV at current densities of 50 and 300 mA cm-2, respectively, were delivered and superior long-term stability for practical OER application. The low Tafel slope of 27 mV dec-1, as well as a low reaction resistance from electrochemical impedance spectroscopy (EIS) measurement (Rfar=2 Ω), confirm the excellent OER performance of this NiCoMOF/NF composite. During the electrocatalytic processes or even before upon KOH pre-treatment, the MOFs are transformed to the mixed-metal hydroxide phase α-/β-M(OH)2 which presents the active species in the reactions (turnover frequency TOF=0.252 s-1 at an overpotential of 320 mV). Compared to the TOF from β-M(OH)2 (0.002 s-1), our study demonstrates that a bimetallic MOF improves the electrocatalytic performance of the derived catalyst by giving an intimate and uniform mixture of the involved metals at the nanoscale.

Well-defined Ni3N nanoparticles armored in hollow carbon nanotube shell for high-efficiency bifunctional hydrogen electrocatalysis

Alkaline H2-O2 fuel cells and water electrolysis are crucial for hydrogen energy recycling. However, the sluggish kinetics of the hydrogen oxidation reaction (HOR) and hydrogen evolution reaction (HER) in an alkaline medium pose significant obstacles. Thus, it is imperative but challenging to develop highly efficient and stable non-precious metal electrocatalysts for alkaline HOR and HER. Here, we present the intriguing synthesis of well-defined Ni3N nanoparticles armored within an N-doped hollow carbon nanotube shell (Ni3N@NC) via the conversion of a hydrogen-bonded organic framework (HOF) to metal-organic framework (MOF), followed by high-temperature pyrolysis. As-developed Ni3N@NC demonstrates exceptional bifunctionality in alkaline HOR/HER electrocatalysis, with a high HOR limiting current density of 2.67 mA cm-2 comparable to the benchmark 20 wt% Pt/C, while achieving a lead in overpotential of 145 mV and stronger CO-tolerance. Additionally, it achieves a low overpotential of 21 mV to attain a HER current density of 10 mA cm-2 with long-term stability up to 340 h, both exceeding those of Pt/C. Structural analyses and electrochemical studies reveal that the remarkable bifunctional hydrogen electrocatalytic performance of Ni3N@NC can be ascribed to the synergistic coupling among the well-dispersed small-sized Ni3N nanoparticles, chain-mail structure, and optimized electronic structure enabled by strong metal-support interaction. Furthermore, theoretical calculations indicate that the high-efficiency HOR/HER observed in Ni3N@NC is attributed to the strong OH- affinity, moderate H adsorption, and enhanced water formation/dissociation ability of the Ni3N active sites. This work underscores the significance of rational structural design in enhancing performance and inspires further development of advanced nanostructures for efficient hydrogen electrocatalysis.

Synergistic Effects of Pyrrolic N/Pyridinic N on Ultrafast Microwave Synthesized Porous CoP/Ni2P to Boost Electrocatalytic Hydrogen Generation

Transition metal phosphides are ideal inexpensive electrocatalysts for water-splitting, but the catalytic activity still falls behind that of noble metal catalysts. Therefore, developing valid strategies to boost the electrocatalytic activity is urgent to promote large-scale applications. Herein, a microwave combustion strategy (20 s) is applied to synthesize N-doped CoP/Ni2P heterojunctions (N-CoP/Ni2P) with porous structure. The porous structure expands the specific surface area and accelerates the mass transport efficiency. Importantly, the pyrrolic N/pyridinic N content is adjusted by changing the amount of urea during the synthesis process and then optimizing the adsorption/desorption capacity for H*/OH* to enhance the catalyst activity. Then, the synthesized N-CoP/Ni2P exhibits small overpotentials of 111 and 133 mV for HER in acidic and alkaline electrolytes and 290 mV for OER in alkaline electrolytes. This work provides an original and efficient approach to the synthesis of porous metal phosphides.

Unlocking the potential of a NiMo foam substrate for water splitting using an ultrafast two-step dipping strategy

In this paper, a facile and ultrafast two-step dipping process was developed to in situ form an electrocatalyst on a NiMo foam substrate without consuming extra energy. The obtained electrode showed a porous coral-like structure decorated with nanosheets and exhibited excellent overall water splitting properties in alkaline solution. This study provides a feasible strategy for developing an environmentally friendly and energy-efficient non-noble metal electrode for hydrogen production from water splitting.

Scalable production of foam-like nickel-molybdenum coatings via plasma spraying as bifunctional electrocatalysts for water splitting

Foam-like NiMo coatings were produced from an inexpensive mixture of Ni, Al, and Mo powders via atmospheric plasma spraying. The coatings were deposited onto stainless-steel meshes forming a highly porous network mainly composed of nanostructured Ni and highly active Ni4Mo. High material loading (200 mg cm-2) with large surface area (1769 cm2 per cm2) was achieved without compromising the foam-like characteristics. The coatings exhibited excellent activity towards both hydrogen evolution (HER) and oxygen evolution (OER) reactions in alkaline media. The HER active coating required an overpotential of 42 mV to reach a current density of -50 mA cm-2 with minimum degradation after a 24 h chronoamperometry test at -10 mA cm-2. Theoretical simulations showed that several crystal surfaces of Ni4Mo exhibit near optimum hydrogen adsorption energies and improved water dissociation that benefit the HER activity. The OER active coating also consisting of nanostructured Ni and Ni4Mo required only 310 mV to achieve a current density of 50 mA cm-2. The OER activity was maintained even after 48 h of continuous operation. We envisage that the development of scalable production techniques for Ni4Mo alloys will greatly benefit its usage in commercial alkaline water electrolysers.

Hybrid Heterostructure Ni3 N|NiFeP/FF Self-Supporting Electrode for High-Current-Density Alkaline Water Electrolysis

Exploring earth-abundant and efficient electrocatalysts for oxygen evolution reaction (OER) is an urgent need and significant to water electrolysis. Although great achievements have been made, it is still challenging to achieve industrial current density and stability. Herein, a hybrid heterostructure electrode based on Ni₃ N and NiFeP over Fe foam substrate (Ni₃ N|NiFeP/FF) is reported, along with 3D-interconnected hierarchical porous architecture, achieving the low overpotentials of 287, 178, and 290 mV at 500 mA cm^-2 in 1 m KOH, 30 wt% KOH, and alkaline simulated seawater, respectively, with excellent durability at 800 mA cm^-2 over 120 h, which can satisfy the requirements of industrial water electrolysis. Here, the hybrid heterostructure can ensure the low energy barrier of the catalytic active sites, the 3D-interconnected hierarchical porous architecture can facilitate the fast mass/ions/electrons transformation, which contributes together to boost the superb water splitting performance. Furthermore, the COMSOL simulations confirm the multiple merits of the designed electrode during the water electrocatalysis. The present work provides a new strategy in the design and engineering of high-performance electrodes for industrial water electrolysis.