Biomechanical evaluation of a new system to improve screw fixation in osteoporotic bones

A preclinical model of post-surgery secondary bone healing for subtrochanteric femoral fracture based on fuzzy interpretations

Mechanobiology plays an essential role in secondary bone fracture healing. While the introduction of newer type of plates, e.g. locking plate (LP), is becoming increasingly popular for complex femoral fractures, the conventional technique involving dynamic compression plate (DCP) remains the standard choice. The difference between the two techniques lies primarily in their screw fixation mechanisms. The present study applied 3D dynamic fracture healing scheme modelled on a subtrochanteric femur fracture, regulated by both finite element (FE) analysis and Fuzzy logic control in order to understand the spatio-temporal healing phenomena for both LP and DCP. The study further examined the influence of the two screw fixation mechanisms in determining the comparative progression of fracture healing. The problem was solved iteratively in several healing steps running in loop and accordingly, the local tissue concentrations and material properties were updated. The predicted results accorded well with various previous experimental observations. The study found an initial delay in healing associated with DCP. However, as the healing progressed, there was no significant difference in overall callus modulus. The presented preclinical model may further help predict bone healing for different implantation techniques, and thus can serve as a non-invasive tool for evaluating relative merits of extramedullary plating techniques.

A comparative study of 3D printing and heat-compressing methods for manufacturing the thermoplastic composite bone fixation plate: Design, characterization, and in vitro biomechanical experimentation

Metallic bone fixations, due to their high rigidity, can cause long-term complications. To alleviate metallic biomaterials' drawbacks, in this research new Glass Fiber/Polypropylene (GF/PP) composite internal fixations were developed, and an investigation of their mechanical behavior was performed through in vitro biomechanical experiments. Short randomly oriented, long unidirectional prepreg, and long unidirectional fiber yarn were considered as reinforcements, and the effects on their mechanical properties of different manufacturing processes, that is, 3D printing and heat-compressing, were investigated. The constructed fixation plates were tested in the transversely fractured diaphysis of bovine tibia under axial compression loading. The overall stiffness and the Von Mises strain field of the fixation plates were obtained within stable and unstable fracture conditions. The samples were loaded until failure to determine their failure loads, strains, and mechanisms. Based on the results, the GF/PP composite fixation plates can provide adequate interfragmentary movement to amplify bone ossification, so they can provide proper support for bone healing. Moreover, their potential for stress shielding reduction and their load-bearing capacity suggest their merits in replacing traditional metallic plates.

Numerical investigation of mechanical behavior of human femoral diaphysis in normal and defective geometry: experimental evaluation

Failure and major reoperation after internal fixation (IF) in mature femoral bones are common and proper selection of fixation method may reduce the rate of reoperations. Investigating the mechanical behavior of the human femoral diaphysis, this article studies effect of mechanical properties and geometry of the bone on selection of IF method. To this aim, we calculated the bone mineral density in human femurs, and then, using computed tomography scan, we obtained geometry and nonhomogeneous properties of the bone. Finite element (FE) models of osteotomised femurs were reinforced using four types of screws with a locking compression plate (LCP). We performed buckling and 4-point bending simulations, and results of these simulations represent critical buckling loads, maximum von Mises stresses, and strains around the screws and the central defect. To evaluate FE analysis, we employed the compressive experiments and compared load vs. displacement curves with FE results. Results corresponding to intact, osteotomised, and reinforced states are compared together, and the effect of cortical and unicortical screws in LCPs is studied. The FE results showed that application of identical prophylactic IF for two persons with identical injuries in the same conditions bring quite inverse results. As a consequence, evaluation of osteoporosis, elastic modulus, and morphometric data are required before fixation and screw selection. Besides, for short diaphysis, unicortical screws have maximum strengthening factor in bending. While for long samples, these types of screws can be the worst option, application of cortical screws results to maximum strength in comparison with other types.

Biomechanics of spinal implants-a review

Spinal instrumentations have been classified as rigid fixation, total disc replacement and dynamic stabilization system for treatment of various spinal disorders. The efficacy and biomechanical suitability of any spinal implant can be measured through in vitro, in vivo experiments and numerical techniques. With the advancement in technology finite element models are making an important contribution to understand the complex structure of spinal components along with allied functionality, designing and application of spinal instrumentations at preliminary design stage. This paper aimed to review the past and recent studies to describe the biomechanical aspects of various spinal implants. The literatures were grouped and reviewed in accordance to instrumentation category and their functionality in the spinal column at respective locations.

Pre-operative planning for fracture fixation using locking plates: device configuration and other considerations

Most locked plating failures are due to inappropriate device configuration for the fracture pattern. Several studies cite screw positioning variables such as the number and spacing of screws as responsible for occurrences of locking plate breakage, screw loosening, and peri-prosthetic re-fracture. It is also widely accepted that inappropriate device stiffness can inhibit or delay healing. Careful preoperative planning is therefore critical if these failures are to be prevented. This study examines several variables which need to be considered when optimising a locking plate fixation device for fracture treatment including: material selection; screw placement; the effect of the fracture pattern; and the bone-plate offset. We demonstrate that device selection is not straight-forward as many of the variables influence one-another and an identically configured device can perform very differently depending upon the fracture pattern. Finally, we summarise the influence of some of the key parameters and the influence this can have on the fracture healing environment and the stresses within the plate in a flowchart.

Influence of the number and position of stripped screws on plate-screw construct biomechanical properties

INTRODUCTION

Screw stripping is a common situation in fracture fixation, particularly in osteopenic bone treatment. Surgeons' perception of screw stripping is relatively poor and the real number of loose screws in every plate-screw construct is unknown. The biomechanical and clinical implications of the different possible screw-stripping situations are also unidentified. In this study, construct stiffness in different scenarios of stripped screws is investigated.

METHOD

A bone surrogate comminuted osteoporotic fracture was fixed with four screws in both sides of the fracture gap in 75 specimens. In four groups, one or two screws closest or distal to the gap were over-tightened and left in place in one part of the construct and the remaining screws were tightened with 0.3N m torque (four groups). In the fifth group (control), all the screws were tightened with 0.3N m torque. Construct stiffness was tested in terms of compression, bending, and torsion for 1000 cycles.

RESULTS

When one or two screws closest to the gap were stripped, stiffness only decreased by, respectively, 5.7% or 7.6% under compression and 4.7% or 6.7% under bending; however, stiffness in torsion was 15.1% or 32%, respectively, lower than the initial stiffness. When a screw distal to the gap was stripped, the stiffness decreased by 28% under bending and 10% under compression; no change was noted under torsion. When two screws distal to the gap were stripped, the stiffness decreased by 11% in compression, collapsed under bending, and decreased by 8% under torsion.

CONCLUSIONS

Position and number of stripped screws affect the biomechanical properties of a construct in different ways, depending on the acting forces.

Trabecular deformations during screw pull-out: a micro-CT study of lapine bone

The mechanical fixation of endosseous implants, such as screws, in trabecular bone is challenging because of the complex porous microstructure. Development of new screw designs to improve fracture fixation, especially in high-porosity osteoporotic bone, requires a profound understanding of how the structural system implant/trabeculae interacts when it is subjected to mechanical load. In this study, pull-out tests of screw implants were performed. Screws were first inserted into the trabecular bone of rabbit femurs and then pulled out from the bone inside a computational tomography scanner. The tests were interrupted at certain load steps to acquire 3D images. The images were then analysed with a digital volume correlation technique to estimate deformation and strain fields inside the bone during the tests. The results indicate that the highest shear strains are concentrated between the inner and outer thread diameter, whereas compressive strains are found at larger distances from the screw. Tensile strains were somewhat smaller. Strain concentrations and the location of trabecular failures provide experimental information that could be used in the development of new screw designs and/or to validate numerical simulations.

Biomechanical evaluation of bone screw fixation with a novel bone cement

Background

Bone cement augmentation is commonly used to improve the fixation stability of orthopaedic implants in osteoporotic bone. The aim of this study was to evaluate the effect of novel bone cements on the stability of bone screw fixation by biomechanical testing and to compare them with a conventional Simplex^®P bone cement and requirements of the standards.

Methods

Basic biomechanical properties were compared with standard tests. Adhesion of bone cements were tested with polished, glass blasted and corundum blasted stainless steel surfaces. Screw pullout testing with/without cement was carried out using a synthetic bone model and cancellous and cortical bone screws.

Results

All the tested bone cements fulfilled the requirements of the standard for biomechanical properties and improved the screw fixation stability. Even a threefold increase in shear and tensile strength was achieved with increasing surface roughness. The augmentation improved the screw pullout force compared to fixation without augmentation, 1.2–5.7 times depending on the cement and the screw type. The good biomechanical properties of novel bone cement for osteoporotic bone were confirmed by experimental testing.

Conclusion

Medium viscosity of the bone cements allowed easy handling and well-controlled penetration of bone cement into osteoporotic bone. By proper parameters and procedures it is possible to achieve biomechanically stable fixation in osteoporotic bone. Based on this study, novel biostable bone cements are very potential biomaterials to enhance bone screw fixation in osteoporotic bone. Novel bone cement is easy to use without hand mixing using a dual syringe and thus makes it possibility to use it as required during the operation.

Variability of the pullout strength of cancellous bone screws with cement augmentation

BACKGROUND

Orthopaedic surgeons often face clinical situations where improved screw holding power in cancellous bone is needed. Injectable calcium phosphate cements are one option to enhance fixation.

METHODS

Paired screw pullout tests were undertaken in which human cadaver bone was augmented with calcium phosphate cement. A finite element model was used to investigate sensitivity to screw positional placement.

FINDINGS

Statistical analysis of the data concluded that the pullout strength was generally increased by cement augmentation in the in vitro human cadaver tests. However, when comparing the individual paired samples there were surprising results with lower strength than anticipated after augmentation, in apparent contradiction to the generally expected conclusion. Investigation using the finite element model showed that these strength reductions could be accounted for by small screw positional changes. A change of 0.5mm might result in predicted pullout force changes of up to 28%.

INTERPRETATION

Small changes in screw position might lead to significant changes in pullout strength sufficient to explain the lower than expected individual pullout values in augmented cancellous bone. Consequently whilst the addition of cement at a position of low strength would increase the pullout strength at that point, it might not reach the pullout strength of the un-augmented paired test site. However, the overall effect of cement augmentation produces a significant improvement at whatever point in the bone the screw is placed. The use of polymeric bone-substitute materials for tests may not reveal the natural variation encountered in tests using real bone structures.

Reasons why dynamic compression plates are inferior to locking plates in osteoporotic bone: a finite element explanation

While locking plate fixation is becoming increasingly popular for complex and osteoporotic fractures, for many indications compression plating remains the standard choice. This study compares the mechanical behaviour of the more recent locking compression plate (LCP) device, with the traditional dynamic compression plates (DCPs) in bone of varying quality using finite element modelling. The bone properties considered include orthotropy, inhomogeneity, cortical thinning and periosteal apposition associated with osteoporosis. The effect of preloads induced by compression plating was included in the models. Two different fracture scenarios were modelled: one with complete reduction and one with a fracture gap. The results show that the preload arising in DCPs results in large principal strains in the bone all around the perimeter of the screw hole, whereas for LCPs large principal strains occur primarily on the side of the screw proximal to the load. The strains within the bone produced by the two screw types are similar in healthy bone with a reduced fracture gap; however, the DCP produces much larger strains in osteoporotic bone. In the presence of a fracture gap, the DCP results in a considerably larger region with high tensile strains and a slightly smaller region with high compressive strains. These findings provide a biomechanical basis for the reported improved performance of locking plates in poorer bone quality.

Use of screw locking elements improves radiological and biomechanical results of femoral osteotomies

BACKGROUND

Dynamic compression plate (DCP) constructs provide inadequate fixation in cases of poor bone quality and early weight-bearing. Screw locking elements (SLE) are flat locking nuts placed at the end of the screw to prevent screw stripping from the bone, improving fixation stability. The purpose of this work was to compare biomechanical and radiological evaluations of femoral ovine osteotomies fixed using DCP constructs with and without SLE.

METHOD

A dyaphyseal femoral osteotomy was performed in sixteen adult sheep and fixed with a DCP and cortical screws. Half of the animals were operated on with a SLE on each side of the osteotomy and the rest without the addition of SLE. Four animals of each group were euthanized after 8 weeks, and the remaining after 16 weeks. Both femora of each animal were radiographed and mechanically tested in torsion.

RESULTS

Radiologically femoral malalignment or screw loosening was observed in six out of the eight animals operated on without SLE. In contrast, all animals subjected to the operation with SLE showed complete radiological consolidation of the osteotomy. Seven of these eight animals showed normal femoral alignment and no osteosynthesis failure. Stiffness of the bones fixed with SLE was among 145% and 177% the value of their contralateral non-operated femurs (all animals of this group showed greater stiffness on the operated bone than its contralateral non-operated femur). However, stiffness of the bones operated on without SLE was among 58% and 87% the value of the stiffness of their contralateral non-operated bone (all animals of this group showed greater stiffness on the non-operated bone than the osteotomized ones).

CONCLUSIONS

Use of SLE avoided loosening of the system and stimulated stronger osteotomy consolidation. Clinical application of this improved system may thus be a feasible and cost-effective alternative to other more rigid and expensive bone fixation techniques.

Experimental analysis of the minimally invasive plate osteosynthesis technique applied with non-locking screws and screw locking elements

Minimally invasive plate osteosynthesis (MIPO) is an effective surgical technique in the repair of humeral and tibial shaft fractures. There is some controversy as to the minimum number of screws required to ensure correct stability to promote healing, especially when dealing with low quality bones. This work compared different systems assembled on synthetic models simulating a comminuted fracture. Group 1 comprised a locking compression plate with four non-locking screws placed at the holes furthest from the fracture. Group 2 differed from group 1 only in the additional use of two screw locking elements (SLE). Group 3 had four rather than two SLE and, finally, Group 4 used 4 locking screws. The compression and torsion tests with static and cyclic loads showed that, in MIPO, two locking screws or two non-locking screws with SLE could be used per segment without any significant loss in stiffness after 1000 cycles, with system stability guaranteed in both cases. However, lower strength and significant loss of stiffness were observed when non-locking screws were used alone.

Comparison of in vitro techniques to controllably decrease bone mineral density of cancellous bone for biomechanical compressive testing

It is not surprising that an orthopedic device used with poorly mineralized bone can have lower mechanical fixation strength than the same device with well-mineralized bone. As new devices are being designed and tested, it is important to develop a controllable technique to decrease the bone mineral density of bone in vitro, so the fixation strength of the devices can be better modeled. Several different bone demineralization techniques have been established, but some use caustic chemicals and comparisons of their rates of demineralization have not been performed. In this study, a total of 120 cancellous bone cores were excised from ovine vertebra, scanned using a pico dual energy X-ray absorptiometry system to determine bone mineral density, then placed into one of five solutions (0.9% saline, 0.5M hydrochloric acid, 0.5M ethylenediaminetetraacetic acid, 0.5M formic acid, and 5% acetic acid). For each solution, 12 time periods ranging from 0 to 144h were investigated. After demineralization, all cores were rescanned and biomechanically loaded in compression to failure. Based on the rate of demineralization, the ease of use, the availability, and the correlation with the compressive bone strength, it was determined that the 5% acetic acid was the optimal demineralization solution to controllably decrease the bone mineral density of cancellous bone.

A Locking Contoured Plate for Distal Fibular Fractures: Mechanical Evaluation in an Osteoporotic Bone Model Using Screws of Different Length

Osteoporotic bone with poor mechanical capacity provides limited stability after fixation of ankle fractures. Stabilization with an implant providing increased fixation strength in osteoporotic bone could reduce failure rates of fixation and allow a more functional treatment. The purpose of this study was to evaluate a locking contoured plate for fixation of distal fibular fractures in comparison with a conventional contoured plate in an osteoporotic bone model. Eighty cylinders of osteoporotic bone surrogates were fixed with the two plates. We performed torque-to-failure and cyclic testing experiments using screws of different length with a Zwick/Roell testing machine. The locking system showed higher torque-to-failure and maximum torque levels as compared with the conventional plate in torque-to-failure experiments and torsional cyclic testing. The locking contoured plate provides improved fixation strength in the osteoporotic bone model. The locking system may be appropriate for fixation of distal fibular fractures, especially in osteoporotic bone with poor mechanical capacity.

Fractures of the acetabulum in elderly patients: an update

The incidence of acetabular fractures in elderly patients is increasing. Poor bone quality and concomitant diseases are the main features of these patients. Fracture patterns are marked by a high degree of variability in terms of patient and fracture characteristics. Preoperative planning with plain radiographs and computed tomography, including 3-dimensional reconstructions, is recommended. Treatment remains challenging because of precarious general health, severe osteopenia, comminution, and associated femoral head damage. Treatment options available include closed management, open reduction with internal fixation, percutaneous fixation in situ, and acute or staged total hip arthroplasty (THA) whether alone or combined with osteosynthesis. In the case of significant destruction of the articular cartilage, primary THA may provide the best solution. Whichever surgical method is chosen, the objective is rapid mobilisation of the patient on a walker or crutches. Late local complications that may occur after nonoperative or operative treatment include posttraumatic arthritis, nonunion, malunion, wound infection, dislocation, intrusive hardware, nerve palsy, and heterotopic bone formation. In this article an overview of the current trends in the management of acetabulum fractures in the elderly is presented.

The effect of locked screw angulation on the biomechanical properties of the S.P.S. Free-Block plate

OBJECTIVES

Among the locked internal fixators is one denominated S.P.S. (Synthesis Pengo System) Free-Block, which was designed with a locking ring that allows the screw to be locked and positioned obliquely. Due to the paucity of biomechanical studies on this system, the present work aimed to evaluate the influence of locked screw angulation on the resistance of the S.P.S. Free-Block plate.

METHODS

Forty synthetic bone cylinders with 10 mm fracture gap were used. Forty seven-hole 3.5 mm stainless steel plates (two AO-like dynamic compression holes and five locked holes) were assembled according to the orientation of the locked screws: monocortical screws were positioned at 90º to the long axis of the cylinder (Group 1), and monocortical screws were positioned at 70º to its cylinder long axis (Group 2). In both groups, AO-like dynamic compression hole screws were positioned bicortically and neutrally. For each group, six specimens were tested until failure, three in bending and three in compression, to determine the loads for fatigue testing. Subsequently, for each group, 14 specimens were tested for failure - seven by bending and seven in compression.

RESULTS

No significant failure differences were observed between Groups 1 and 2 under static-loading or fatigue test.

CLINICAL SIGNIFICANCE

In a fracture gap model the orientation of the locked monocortical screws did not show any influence on the mechanical performance of the S.P.S. Free-Block to tests of axial compression and four-point bending.

A New System to Improve Screw Fixation to Bones

Plates and non-locked screws used in the treatment of osteoporotic bone fractures frequently become loose due to everyday mechanical demands. Currently, locking plates and screws are the gold standard treatment for these fractures. However, their use has several limitations and complications as they are technically demanding, and their cost is very expensive. To improve the fixation strength of traditional unlocked plate and screw constructs, we have developed a new fixation system based on a very old concept. The system consists of a screw locking element (SLE) manufactured from PEEK, which is attached to the end of the screw shaft once it has traversed both bone cortices. A specially designed tool is used to facilitate its attachment to the screw. This tool makes it possible for the screw to traverse an osteosynthesis plate or lockwasher as well as both bone cortices and to easily find the SLE, fixing it against the far cortex. We tested the pull-out strength of SLEs and compared the results with previously published data for human femoral cortex pull-out strength. Our laboratory tests demonstrate that the mean SLE pull-out strength was 3864 ± 47.61 N, while that observed for a human femoral diaphysis cortex was 4071.54 ± 1461.69 N. This difference was not significant (p > 0.05). This new system can easily be used with any type of osteosynthesis in osteoporotic or osteopenic bones, with the screws being placed on weakened areas of the bone (e.g., fissure lines, previous orifices, or thinned metaphyseal bone cortex), or to replace over-torqued screws. It is particularly suitable for veterinary trauma, where immediate weight-bearing protection after fracture treatment is nearly impossible.

Screw locking elements: a means to modify the flexibility of osteoporotic fracture fixation with DCPs without compromising system strength or stability

This paper analyses whether it is possible to use dynamic compression plates (DCPs) and screw locking elements (SLEs) to vary the flexibility of osteoporotic fracture fixation without compromising the strength and stability of the construct. Compression, torsion and four-point bending static strength tests were conducted. Cyclic load tests of up to 10,000 load cycles were also carried out to determine stiffness performance. Four fixation systems were mounted onto polyurethane bone models. Group 1 consists of the DCP and six cortical screws. Group 2, idem, but with the addition of two SLEs. Group 3, idem, but with the addition of six SLEs. Group 4 used the locking compression plate (LCP) and locking screws. The results indicated no significant difference (p>0.05) in the strength of groups 2-4. It was also observed that the torsional stiffness of group 3 (0.30 Nm/°) was higher than that of group 2 (0.23 Nm/°) and similar to that of group 4 (0.28 Nm/°). Compression stiffness of group 4 (124 N/mm) was higher than that of group 2 (102 N/mm), but lower than that of group 3 (150 N/mm). No notable differences were observed for structural bending stiffness. It is concluded that by using the DCP with SLEs it is possible to modify the stiffness of the fixation construct for the repair of osteoporotic fractures and, in this way, facilitate the conditions suitable on secondary bone healing.