In vitro biomechanical evaluation of antegrade femoral nailing at early and late postoperative stages

Evaluation of the mechanical behaviour of the expandable wedge locked nail fixation in retrograde use: A finite element study

INTRODUCTION

In literature, there have been many studies conducted to research the alternatives of standard interlocking intramedullary nailing. The expandable wedge locked nail fixation, which is thought as a new alternative to the standard interlocking nailing, has been presented in previous numerical studies. The antegrade usage of the wedge locked nail fixation has provided promising results. From this point, the aim of the study is to evaluate mechanical behavior of its retrograde usage on femur models. Additionally, another aim of the study is to investigate the effect of fracture level on mechanical properties of the fixation.

MATERIALS AND METHODS

The mechanical behaviors of the wedge locked nail and standard interlocking nail fixations were compared by finite element methods. Sawbones femurs having osteotomies at five different levels to simulate different fractures were fixed with wedge locked nail or interlocking nail by using retrograde approach. With respect to the fracture level, two different nail lengths were used. Axial compression load was applied to fixations. The mechanical behaviors of the fixations were evaluated with respect to stiffness of the fixations and stresses occurred on both implants and bones.

RESULTS

Any of the wedge locked nail fixation did not slip at canal. The stress and stiffness results were mostly close with each other for both nail types. The maximum stresses at locking elements or bones contacting these elements increased with decreased distance between the fracture and relevant locking elements.

DISCUSSION

The wedge locked nail fixation showed comparable results to the standard interlocking nail fixation with respect to the stiffness and stress. Under axial loading, wedge locked nail provided a secured fixation without any slippage and preserved its position inside the medullary canal. It may be thought as a safe alternative to the standard interlocking nail fixation for retrograde usage. Additionally, according to stress results, it is advised to the surgeons to avoid a close locking to the fracture line.

Effective Treatment of Femur Diaphyseal Fracture with Compression Plate - A Finite Element and In Vivo Study Comparing the Healing Outcomes of Nailing and Plating

BACKGROUND

The rigidity in osteosynthesis causes primary healing, and it takes longer to heal. The flexibility provided to the fixation allows micromotion between fragments which accelerates secondary healing.

METHODS

In this study, the healing outcomes of nailing and plating in different fixation stabilities were investigated and compared by using a finite element tool. The clinical observational study was also performed to verify the results of the finite element analysis. The nonlinear contact analysis was performed on 5 different fixation configurations capturing nail and plate in immediate post-surgery.

RESULTS

The finite element analysis results showed that flexibility instead of rigidity in interlock nail implantation increases the axial and shear micromotion near the fracture site by 47.4% (P < 0.05) and 12.4% (P < 0.05), respectively. For LCDCP implantation, the flexible fixation increases the axial and shear micromotion near fracture site by 75.7% (P < 0.05) and 25.3% (P < 0.05), respectively.

CONCLUSION

Our findings suggest that flexible fixations of interlock nail and LCDCP provide a preferred mechanical environment for healing, and hence, the LCDCP in flexible mode can be an effective alternative to interlock nail for the femur diaphyseal fracture.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s43465-022-00795-1.

Numerical evaluation of the mechanical properties of a novel expandable intramedullary nailing: A new alternative to standard interlocking nailing

INTRODUCTION

There has been a great effort in preventing the disadvantages of distal locking in intramedullary nailing to date. From this scope, a novel expandable nail fixation eliminating distal locking screws has been designed. The primary aim of this numerical parametric study is to investigate mechanical behavior of expandable nail fixation on the fractured femur model under different contact parameters which are effective in maintaining the nail position and to specify the appropriate values of these contact parameters for a safe fixation. The second aim is to compare mechanical behavior of the expandable nail fixation with the standard interlocking nail fixation.

MATERIALS AND METHODS

The expandable nail has three wedges which are responsible for distal fixation by compressing the medullary canal in the radial direction. 4th generation Sawbones femur model was used as bone model. A transverse osteotomy with 20 mm gap was created to simulate a subtrochanteric fracture. The fixations have been examined under axial compression with 1200 N and torsion with 7 Nm. In the parametric study, the tightening torque and static friction coefficient in wedge-canal contact were selected as contact parameters. The outputs were stiffnesses of the fixations, equivalent von-Mises stress distribution on the models, and load sharing between the canal and distal locking elements.

RESULTS

The results of the parametric study showed that the model with the tightening torque of 3 Nm and friction coefficient of 0.7 was the safest. The load borne by wedges is generally prone to increase with increased tightening torque and friction coefficient. The both fixations showed close stiffness and stress values.

CONCLUSION

The tightening torque of the wedge locking mechanism is directly effective in maintaining the nail position constant in canal, and the safety of the fixation is better ensured with increased tightening torque but stress states on bone must be carefully evaluated. The expandable nail provided comparable results to standard interlocking nails with respect to the fixation stiffness, stress, and contact forces. The expandable nailing may be evaluated as an alternative in the fractures of long bones in the case that the numerical results are supported by future experimental studies.

Biomechanical behavior of retrograde intramedullary nails in distal femoral fractures

Fractures of the distal femur affect three different groups of individuals: younger people suffering high-energy trauma, elderly people with fragile bones and people with periprosthetic fractures around previous total knee arthroplasty. Main indications of intramedullary nailing are for supracondylar fractures type A or type C of the AO classification. The main objective of the present work is to analyze, by means of FE simulation, the influence of retrograde nail length, considering different blocking configurations and fracture gaps, on the biomechanical behavior of supracondylar fractures of A type. A three dimensional (3D) finite element model of the femur from 55-year-old male donor was developed, and then a stability analysis was performed for the fixation provided by the retrograde nail at a distal fracture with different fracture gaps: 0.5 mm, 3 mm y 20 mm, respectively. Besides, for each gap, three nail lengths were studied with a general extent (320 mm, 280 mm and 240 mm), considering two transversal screws (M/L) at the distal part and different screw combinations above the fracture. The study was focused on the immediately post-operative stage, without any biological healing process. In view of the obtained results, it has been demonstrated new possibilities of blocking configuration in addition to the usual ones, which allows establishing recommendations for nail design and clinical practice, avoiding excessive stress concentrations both in screws, with the problem of rupture and loss of blocking, and in the contact of nail tip with cortical bone, with the problem of a new stress fracture.

Are the unreamed nails indicated in diaphyseal fractures of the lower extremity? A biomechanical study

INTRODUCTION

Intramedullary nailing is generally accepted as the first choice for the treatment of diaphyseal fractures of femur and tibia, with a gradual incease in the use of unreamed nails. Different studies during last years show controversial outcomes. Some authors strongly favor unreamed nailing, but most of the authors conclude that reamed nailing have proved to be more successful.

MATERIAL AND METHODS

This study simulates unreamed intramedullary nailing of four femoral and three tibial fracture types by means of Finite Element (FE) models, at early postoperative stages with a fraction of physiological loads, in order to determine whether sufficient stability is achieved, and if the extent of movements and strains at the fracture site may preclude proper consolidation.

RESULTS

The behavior observed in the different fracture models is very diverse. In the new biomechanical situation, loads are only transmitted through the intramedullary nail. Mean relative displacement values of fractures in the femoral bone range from 0.30 mm to 0.82 mm, depending on the fracture type. Mean relative displacement values of the tibial fractures lie between 0.18 and 0.62 mm, depending on the type of fracture. Concerning mean strains, for femoral fractures the maximum strains ranged between 12.7% and 42.3%. For tibial fractures the maximum strains ranged between 10.9% and 40.8%.

CONCLUSIONS

The results showed that unreamed nailing provides a very limited mechanical stability, taking into account that analyzed fracture patterns correspond to simple fracture without comminution. Therefore, unreamed nailing is not a correct indication in femoral fractures and should be an exceptional indication in open tibial fractures produced by high-energy mechanism.

Comparative analysis of the biomechanical behavior of anterograde/retrograde nailing in supracondylar femoral fractures

Supracondylar femoral fractures account for a noticeable percentage of the femoral shaft fractures, affecting two etiological groups: high energy trauma in young men, with good bone quality, and older women with osteoporotic femur. Surgical treatment of those kind of fractures remains controversial, with different surgical options such as plate and sliding barrel locking condylar plate, less invasive stabilization system (LISS) or intramedullary nailing, which has emerged as a new fixation choice in the treatment of that type of fractures. The present work performs a comparative study about the biomechanical behavior of anterograde and retrograde nailing in supracondylar femoral fractures type A, in order to determine the best choice of nailing and locking configuration. A three-dimensional finite element model of the femur was developed, modeling femoral supracondylar fracture and different nailing configurations, both for anterograde and retrograde nails. The study was focused on the immediately post-operative stage, verifying the appropriate stability of the osteosynthesis. The obtained results show a better biomechanical behavior for anterograde nails, providing a better stability from the point of view of global movements, lower stresses in screws, and less stress concentration in cortical bone. So, for the analyzed fractures and osteosyntheses types, anterograde nailing has demonstrated to be a better surgical option, being an excellent indication in supracondylar fractures of femur, with clear benefits compared to retrograde nailing, providing a better stabilization which enables for a more satisfactory fracture healing.

Stress distribution in the humerus during elevation of the arm and external abduction

Objective

The purpose of this study is to estimate stress distribution occurring in the humerus during elevation and external rotation of the arm.Methods: contact forces and moments were estimated using telemeterized shoulder implants. An accurate three-dimensional (3D) finite element (FE) model of the natural scapula was developed, and loaded by data obtained by instrumented prosthesis.

Results

Stresses of about 40 MPa were found on the homerus during the elevation phase acting at 30° and 80°, while a peak of 60 MPa was found during the external rotation phase at 20°. The stress aging on scapula was of about 45 MPa, while the acromion was subjected at about 30 MPa. Stresses aging on ligaments were of about 15 MPa.

Conclusion

These results indicated that the transfer of major muscle and joint reaction take place predominantly through the thick bony ridges, and stresses induced can be dangerous especially for patients with shoulder problems or during the first post-operative weeks after shoulder fractures or joint replacements.

Hallux valgus (HV): A multi-approach investigation analysis

Objective

this study aims to develop a 3D FE model of the foot suffering from valgus hallux in order to investigate the plantar pressure distributions between bony structures.

Methods

in a first phase a baropodometric analysis was performed, successively a FE analysis was performed comparing results and obtaining information on the stress shielding.

Results

the valgus hallux deforms the correct spreading of the stress inside the bony structures causing an overloading of pressure located on the hallux and downloading the other toes.

Conclusion

This comparative study can furnish important indications about the distribution of the stress patterns on the foot.

Tibio talar contact stress: An experimental and numerical study

Aims

Tibio-talar contact stress has been evaluated and successively compared by performing an ankle contact finite element (FE) analysis and an experimental test carried on an assembled simple synthetic model of ankle equipped with a high-resolution (Tekscan) pressure sensor.

Methods

A numerical FEM analysis was carried out by simulating the ankle joint (foot, and tibia) in order to investigating the stress shielding on the contact surfaces. The foot was constrained at the base while a load of 980 N was applied on the top of the tibia. The same setup was experimentally reproduced by introducing a high-resolution (Tekscan) pressure sensor between tibia and foot.

Results

Results evidenced a good agreement between numerical and experimental data, a percentage difference of 15% was evaluated on the equivalent Von Mises contact stress.

Conclusion

The obtained results reveal interesting consequences deriving by taking into account how the stress shielding can influence the integrity and resistance of bones. The methods used for this validation enable formal comparison of computational and experimental results, and open the way for objective statistical measures of regional correlation between FE-computed contact stress distributions from comparison articular joint surfaces.

Stress shielding analysis on easy step staple prosthesis for calcaneus fractures

Objective

The calcaneus is the most frequently injured tarsal bone, with calcaneal fractures meaning that 60% of the fractures affect the foot and about 1%-2% of all fractures.

Methods

Two 3D FE model of the foot were realized in order to compare the stress shielding occurring in a health foot and in a fractured one implanted with an easy step prosthesis by Stryker. This dispositive is indicated for calcaneus fractures.

Results

Results evidence the efficacy of this kind of prosthesis as the Eq. Von mises stresses are comparable in the two model. Higher concentration of stress are concentered on the Easy step.

Conclusion

In conclusion, the easy step staple prosthesis allows obtaining excellent results in terms of calcaneus fracture treatments. The correct implant size for a given patient can be determined by evaluating the patient's height, weight, functional demands and anatomy.

Stress shielding FE analysis on the temporomandibular joint

Aims

The purpose of this study is to develop a FE model of the temporomandibular joint (TMJ) to investigate a musculoskeletal System of forces able to taking into account the effect of all the muscles on the TMJ in terms of stress evaluated on the bone.

Methods

A 3-dimensional finite element model of the mandible was constructed from the images generated by cone-beam computed tomography of a patient undergoing fixed orthodontic treatment. In order to define the loading force system an exustive study was developed to investigated the entity of the Lateral pterygoid, Masseter, medial pterygoid, Temporalis, and Geniohoid digastric, muscles.

Results

Stresses in the TMJ components (disc, mandible condyle and the fossa eminence on the skull) were obtained. The results have shown stress distribution during normal occlusion.

Conclusion

An appreciation of the anatomical and mechanical features associated with the TMJ can serve as a foundation for understanding a patient's clinical presentation. Performance of a thorough patient history and clinical examination can guide the clinician toward an improved diagnostic process.

Utilizing Multiple BioMEMS Sensors to Monitor Orthopaedic Strain and Predict Bone Fracture Healing

Current diagnostic modalities, such as radiographs or computed tomography, exhibit limited ability to predict the outcome of bone fracture healing. Failed fracture healing after orthopaedic surgical treatments are typically treated by secondary surgery; however, the negative correlation of time between primary and secondary surgeries with resultant health outcome and medical cost accumulation drives the need for improved diagnostic tools. This study describes the simultaneous use of multiple (n = 5) implantable flexible substrate wireless microelectromechanical (fsBioMEMS) sensors adhered to an intramedullary nail (IMN) to quantify the biomechanical environment along the length of fracture fixation hardware during simulated healing in ex vivo ovine tibiae. This study further describes the development of an antenna array for interrogation of five fsBioMEMS sensors simultaneously, and quantifies the ability of these sensors to transmit signal through overlaying soft tissues. The ex vivo data indicated significant differences associated with sensor location on the IMN (p < 0.01) and fracture state (p < 0.01). These data indicate that the fsBioMEMS sensor can serve as a tool to diagnose the current state of fracture healing, and further supports the use of the fsBioMEMS as a means to predict fracture healing due to the known existence of latency between changes in fracture site material properties and radiographic changes. © 2019 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 37:1873-1880, 2019.

Healing of tibial comminuted fractures by the meaning of an innovative intramedullary nail

In this paper, an innovative design of prosthesis, conceived to heal the comminuted fractures of long bones has been investigated. The proposed prosthesis consists of two shell valves hinged to each other by a central pin and bearing slits along the surface in such a way as to guarantee the exchange of body fluids and at the same time ensure the structural stability of the bone. Two screws then hold the two valves together. The operative technique for the introduction of this type of prosthesis for the decomposed fracture of long bones consists in the incision of the fracture site, introduction of the open shell prosthesis with reduction of the fracture and composition of the bone fragments, closure by means of fixing screws of the prosthesis shell, stitching open wound flaps. A complete numerical FE model of an implanted femur was analyzed, by considering a vertical load of 980 N. Analyses confirmed results, in terms of mechanical performances, comparable with the others traditional systems of prosthesis.

Finite element analysis of the foot: Stress and displacement shielding

The foot is at the base of the antigravity control system (postural or equilibrium system) that allows the man to assume the upright posture and to move in the space. This podalic cohesion is achieved by the capsulo-ligamentous and aponeurotic formations to which are added the muscular formations with functions of "active ligaments" and postural. A three-dimensional (3D) finite element model of human foot was developed using the real foot skeleton and soft tissue geometry, obtained from the 3D reconstruction of MR images. The plantar fascia and the other main ligaments were simulated using truss elements connected with the bony surfaces. Bony parts and ligaments were encapsulated into a skin of soft tissues, imposing a linear elastic behavior of material in the first case and the hyperelastic law in the second. The model was tested by applying a load of 350 N on the top of the talus and the reaction force applied on the Achilles tendon equal to 175 N acting, and putting it in contact with a rigid wall. The results evidence that the most stressed areas, localized around the calcaneus following a trajectory that includes the cuboid and spreading into metatarsals and first phalanges. The foot is a "spatial" structure perfectly designed to absorb and displace the forces, brought back to the infinite planes of the space.

Flatfoot and normal foot a comparative analysis of the stress shielding

Objective

this study aims to develop a comprehensive 3D FE model of the foot to investigate the effect of soft tissue stiffness on the plantar pressure distributions and the internal load transfer between bony structures.

Methods

the stress shielding occurring on the plantar surface of a flatfoot was investigated and compared with the mechanical behavior of a healthy foot, trough baropodometric analyses and the FE models.

Results

the flatfoot evidences a more intensive stress-shielding map with significant values of pressure acting on the medial plantar fascia.

Conclusion

Clinically and radiographically, symptomatic adult flatfoot is a complex abnormality involving all three dimensions and multiple joints within the foot.

The influence of nail blocking conditions in cattle femoral fractures

BACKGROUND

To investigate the effect of different fixation strategies of the intramedullary interlocking nail (IIN) on the mechanical behavior of a polymeric implant applied for femoral fracture fixation in calves, and to evaluate the performance of a glass fiber-reinforced polymer applied in a bovine femoral fracture reduction system, five Holstein male animals with a mean weight (±SD) of 62.8 ± 20.4 kg and aged 74 ± 15 were used to generate biomechanical parameters for this study. Twelve models of the fractured bovine femur, simulating a simple oblique fracture, were developed for use during the simulations. The models were divided into three groups, with each group of four models being associated with a different fixation strategy. Models were used to simulate the loading conditions corresponding to a calf in the transition (decubitus position to static position) condition. The maximum stresses found in each set (bone/implant) were compared with the reference stresses of each nail material.

RESULTS

Maximum implant stresses were found in the screws and at the interface between the screw and the nail. The performance of implants was influenced by the material and fixation strategy, which can be confirmed by the stress values found in the set. The analysis indicated that the composite nail is able to withstand the loading demands in all fixation strategies.

CONCLUSIONS

The finite element analysis (FEA) demonstrated that all polymeric materials analyzed provided sufficient resistance to withstand the loading forces imposed to the femur when an adequate blocking strategy was applied.

Healing of femoral fractures by the meaning of an innovative intramedullary nail

In this paper, an innovative design of nail, conceived to heal fractures of long bones has been investigated. Its functioning is based essentially on sliding of conical surfaces located in a spindle and in a series of holding pins radially disposed around it. Spindle and holding pins are connected together by means of a sleeve. Medial and distal screws are not necessary. Rotational and longitudinal motions of the spindle are transformed in a radial expansion of the holding pins by the sliding of conical surfaces. A complete numerical FE model of an implanted femur was realized and analyzed by the mean of two loading configurations: LC1 by imposing a vertical load of 980 N, and LC2 by considering resultants of the muscle actions. Analyses confirmed results, in terms of mechanical performances, comparable with the others traditional systems of prosthesis.

Influence of gap size, screw configuration, and nail materials in the stability of anterograde reamed intramedullary nail in femoral transverse fractures

Femoral shaft fractures are among the most severe injuries of the skeleton. They are associated with high morbidity and mortality. The most appropriate treatment depending on the type of fracture and location level should be chosen. A finite element model of the femur has been developed, analyzing various types of fractures in the subtrochanteric and diaphyseal supracondylar area, with several gap sizes, being stabilized with a single combination of screws for the intramedullary nail. The mechanical strength of the nail against bending and compression efforts was studied comparing two materials for the nail: stainless steel and titanium alloy. Beside the finite elements (FE) simulations, a clinical follow-up was carried out, considering a sample of 55 patients, 24 males, and 31 females, with mean age of 52.5 years. Localizations of fractures were 22 in the right femur and 33 in the left one, respectively. A good agreement between clinical results and the simulated fractures in terms of gap size was found. Non-comminuted fractures have a mean consolidation time of 4.1 months, which coincides with the appropriate mobility at fracture site obtained in the FE simulations, whereas comminuted fractures have a higher mean consolidation period estimated in 7.1 months, corresponding to the excessive mobility at fracture site obtained by means of FE simulations. The obtained results between both nail materials (stainless steel and titanium alloy) show a higher mobility when using titanium nails, which produce a higher rate of strains at the fracture site, amplitude of micromotions and bigger global movements compared to stainless-steel nails. Steel nails provide stiffer osteosyntheses than the titanium nails. In conclusion, anterograde locked nail is particularly useful in the treatment of a wide range of supracondylar fractures with proximal extension into the femoral diaphysis.

Influence of screw combination and nail materials in the stability of anterograde reamed intramedullary nail in distal femoral fractures

Intramedullary nailing (IM) is a technique universally accepted to treat femoral diaphyseal fractures. The treatment of fractures located in the distal third remains a controversial issue though. A finite element model of the femur has been developed, analyzing distal fractures with several gap sizes combined with different interlocking combinations of distal screws with one oblique screw proximally to stabilize the intramedullary nail. The mechanical strength of the nail against bending and compression efforts was also studied. Beside the FE simulations, a clinical follow-up of 15 patients, 6 males and 9 females, with mean age of 53.2 years was carried out. Localizations of fractures were 10 in the right femur and 5 in the left femur, respectively. A fairly good correspondence agreement between clinical results and the simulated fractures in terms of gap size was found. Non-comminuted fractures had a mean consolidation time of 20.5 weeks (4.8 months), a tendency corresponding well to the mobility obtained in the FE simulations; Comminuted fractures on the other hand exhibited a higher mean consolidation period of 22.2 weeks (5.2 months) secondary to the excessive mobility at fracture site obtained by means of FE simulations. The best stability at fracture site was found for the system with three distal screws and the system with two distal screws placed medial lateral. The highest leverage of distal screws was obtained maximizing the distance between them and choosing the coronal plane for their orientation. The results obtained with both nail materials (stainless steel and titanium alloy) show a higher mobility when using titanium nails. Steel nails provide stiffer osteosyntheses than the titanium nails. In conclusion, the best screw combination in terms of stability to produce fracture healing and the least difficulties during treatment is the one which had one oblique proximal screw with two distal lateral screw implanted in the coronal plane.

Characterization of an innovative intramedullary nail for diaphyseal fractures of long bones

In this paper, an innovative design of nail for fractures occurring on long bones has been investigated. Its functioning is based essentially on sliding of conical surfaces, located in a spindle and in holding pins. Spindle and holding pins are connected together by a sleeve. The sliding transforms the rotational and translational motion of the spindle to a radial expansion of the holding pins, protruding inside the intramedullary canal. In order to evaluate mechanical behavior of the prosthesis different benchmarks and tests were numerically performed by an FE code. Results confirm good performances in terms of strength, under compression, bending and torque loading. Moreover, a complete model of the nail implanted on a tibia, has been developed and tested evaluating two loading configurations. Results confirmed a satisfactory behavior of the nail in terms of stress and strain shielding, comparable to the others traditional systems of prosthesis. In conclusion, this kind of nail appears to offer a good solution for elderly patients, which could not endure complications due to a complex surgery, as distal or medial screws are not necessary.

Experimental strain analysis on the entire bony leg compared with FE analysis

The present study addresses the question of evaluating, by combining both experimental and numerical approaches, the stress/strain distribution within a complete model of the entire lower bony chain. With this purpose an experimental model and a complete 3D finite element one were realised. A load of 700 N has been applied at the top of pelvis and the feet were rigidly fixed. Obtained results reveal interesting consequences deriving by taking into account the complete bony chain; it is possible to get information on load sharing between bones, location of high strain concentrations, and bone relative motion.

Misfit evaluation of dental implant-supported metal frameworks manufactured with different techniques: Photoelastic and strain gauge measurements

This study aims to compare in-vitro the fitting accuracy of implant-supported metal frameworks used for full-arch orthodontic restoration. The hypotheses tested were as follows: (1) for a fixed implant morphology, strains developed within the framework depend on how the framework had been fabricated and (2) stresses transferred to the implant–bone interface are related to the amount of framework misfit. Metal frameworks were fabricated using four different manufacturing techniques: conventional lost-wax casting, resin cement luting, electrospark erosion, and computer-aided design/computer-aided manufacturing milling. Each framework was instrumented with three strain gauges to measure strains developed because of prosthetic misfit, while quantitative photoelastic analysis was used to assess the effect of misfit at the implant–resin interface. All the tested frameworks presented stress polarization around the fixtures. After screw tightening, significantly greater strains were observed in the lost-wax superstructure, while the lowest strains were observed in the luted framework, demonstrating consistent adaptation and passive fitting. No significant difference in stress distribution and marginal fit was found for bars fabricated by either computer-aided design/computer-aided manufacturing or spark erosion. This study suggested that, in spite of known limitations of in-vitro testing, direct luting of mesostructures and abutments should be the first clinical option for the treatment of complete edentulism, ensuring consistent passive fitting and effective cost–benefit ratio.

An Effective Approach for Optimization of a Composite Intramedullary Nail for Treating Femoral Shaft Fractures

The high stiffness of conventional intramedullary (IM) nails may result in stress shielding and subsequent bone loss following healing in long bone fractures. It can also delay union by reducing compressive loads at the fracture site, thereby inhibiting secondary bone healing. This paper introduces a new approach for the optimization of a fiber-reinforced composite nail made of carbon fiber (CF)/epoxy based on a combination of the classical laminate theory, beam theory, finite-element (FE) method, and bone remodeling model using irreversible thermodynamics. The optimization began by altering the composite stacking sequence and thickness to minimize axial stiffness, while maximizing torsional stiffness for a given range of bending stiffnesses. The selected candidates for the seven intervals of bending stiffness were then examined in an experimentally validated FE model to evaluate their mechanical performance in transverse and oblique femoral shaft fractures. It was found that the composite nail having an axial stiffness of 3.70 MN and bending and torsional stiffnesses of 70.3 and 70.9 N⋅m², respectively, showed an overall superiority compared to the other configurations. It increased compression at the fracture site by 344.9 N (31%) on average, while maintaining fracture stability through an average increase of only 0.6 mm (49%) in fracture shear movement in transverse and oblique fractures when compared to a conventional titanium-alloy nail. The long-term results obtained from the bone remodeling model suggest that the proposed composite IM nail reduces bone loss in the femoral shaft from 7.9% to 3.5% when compared to a conventional titanium-alloy nail. This study proposes a number of practical guidelines for the design of composite IM nails.

FE analysis of stress and displacements occurring in the bony chain of leg

AIMS

The aim of this study was to assess how the stress shielding can influence the integrity and resistance of bones.

METHODS

With this purpose a complete FE model of the human leg was realised. A load of 700 N has been applied at the top of pelvis and the feet, at the tip, was rigidly fixed.

RESULTS

Obtained results reveal interesting consequences deriving by taking into account the complete bony chain.

CONCLUSION

A comparison among the literature data and our models can furnish a complete vision of the global spreading of the forces along the various bony components.

Biomechanical assessment of composite versus metallic intramedullary nailing system in femoral shaft fractures: A finite element study

BACKGROUND

Intramedullary nails are the primary choice for treating long bone fractures. However, complications following nail surgery including non-union, delayed union, and fracture of the bone or the implant still exist. Reducing nail stiffness while still maintaining sufficient stability seems to be the ideal solution to overcome the abovementioned complications.

METHODS

In this study, a new hybrid concept for nails made of carbon fibers/flax/epoxy was developed in order to reduce stress shielding. The mechanical performance of this new implant in terms of fracture stability and load sharing was assessed using a comprehensive non-linear FE model. This model considers several mechanical factors in nine fracture configurations at immediately post-operative, and in the healed bone stages.

RESULTS

Post-operative results showed that the hybrid composite nail increases the average normal force at the fracture site by 319.23N (P<0.05), and the mean stress in the vicinity of fracture by 2.11MPa (P<0.05) at 45% gait cycle, while only 0.33mm and 0.39mm (P<0.05) increases in the fracture opening and the fragments' shear movement were observed. The healed bone results revealed that implantation of the titanium nail caused 20.2% reduction in bone stiffness, while the composite nail lowered the stiffness by 11.8% as compared to an intact femur.

INTERPRETATION

Our results suggest that the composite nail can provide a preferred mechanical environment for healing, particularly in transverse shaft fractures. This may help bioengineers better understand the biomechanics of fracture healing, and aid in the design of effective implants.

Femoral bone strains during antegrade nailing: a comparison of two entry points with identical nails using finite element analysis

BACKGROUND

Antegrade femoral nailing has become the standard treatment for diaphyseal femoral shaft fractures. Concerns linger that improper location of the nail entry point may lead to iatrogenic fracture and further complications. This study used finite element analysis to compare the strain magnitude and distribution resulting from each of two entry points in the proximal femur during antegrade nailing.

METHODS

A finite element model was created from a CT scan of a 37 year old male femur and of a standard antegrade nail. Using implicit time-stepping, the nail was inserted through piriformis and trochanteric entry points and strain was computed at 9 anatomic locations.

FINDINGS

The strain levels were higher overall when inserting a nail through the trochanteric starting point. The highest strain occurred immediately medial and lateral to the trochanteric entry point. The posterior greater trochanter also showed very high strain levels during nail insertion. All strain values for nail insertion through the piriformis entry point were less than 2000 μm/m.

INTERPRETATION

The trochanteric entry will have a much greater potential of iatrogenic fracture of the proximal femur during insertion of a nail. Strains with this entry point exceed the yield level of bone and the repeated loading with the progression of the nail could cause fissures or fractures. Caution should be taken during insertion of an antegrade nail when utilizing a lateral trochanteric starting point secondary to an increased risk of trochanteric fracture and lateral cortex fracture.

Results of the femur fractures treated with the new selfdynamisable internal fixator (SIF)

Purpose

As axial dynamisation is a recognised method, many authors using interlocking femoral nail perform an additional small operation two months after the primary operation in order to remove one screw so as to provide axial dynamisation. According to the literature, dynamisation happens in about 15–25% of cases, but it cannot be predicted which patient or fracture will need dynamisation. The aim of this study is to present a new selfdynamisable implant and a minimally invasive method for the internal fixation of different femoral fractures.

Materials and methods

The study was conducted between 2000 and 2008 and included 849 patients with 871 fractures receiving the selfdynamisable internal fixator (SIF) for proximal, diaphyseal and distal femur fractures.

Results

The average operative time was 44 min (23–119 min) and the average fluoroscopy time was 12 s (6–92 s), while the average blood loss was 90 ml (60–250 ml) when a minimally invasive technique was used. None of the patients developed complications during the intra-operative period. Complete follow-up was available in 726 patients with 738 fractures. The healing time was 3.9 months (3–9 months). Healing was achieved in 99.1% of patients. Superficial infection developed in seven fixations (0.9%), while deep infection developed in four patients (0.5%). Screw-breaking occurred within 6–18 weeks in 19 fixations (2.6%). Cut-out phenomenon happened in 24 cases. Spontaneous axial dynamisation was observed in 71 (23.8%) out of 738 fractures, being 5 mm on average (2–12 mm).

Conclusion

The SIF is an effective method for the treatment of femoral fractures. This method is particularly valuable in the treatment of comminuted fractures with regard to minimally invasive surgery.

Electronic supplementary material

The online version of this article (doi:10.1007/s00068-011-0157-7) contains supplementary material, which is available to authorized users.