Experimental validation of CFD mass transfer simulations in flat channels with non-woven net spacers

Review and Analysis of Heat Transfer in Spacer-Filled Channels of Membrane Distillation Systems

Membrane distillation (MD) is an attractive process for the concentration of seawater brines. Modelling and simulation of membrane distillation processes requires a better knowledge of the heat transfer coefficients in spacer-filled channels which are usually determined by applying empirical correlations for the Nusselt number. In this study, first, a comprehensive literature review on heat transfer correlations was conducted. It was found that the empirical correlations often used for MD simulation result in strongly varying Nusselt numbers that differ by up to an order of magnitude at low Reynolds numbers. Then, heat transfer in spacer-filled channels was investigated experimentally in a membrane distillation system using an aluminum plate instead of a flat-sheet membrane. Numerous tests were carried out with sodium chloride solutions in a wide range of salinities, between 1 g/kg and 95 g/kg, and temperatures, between 30 °C and 80 °C, yielding high heat transfer coefficients in a range of 1500 to 8300 W/(m2K) at relatively low Reynolds numbers, between 100 and 1500, clearly showing the influence of the spacers on heat transfer. A new empirical Nusselt correlation (Nu=0.158Re0.652Pr0.277) was derived which represents the experimental data with a deviation of 10% and is valid for 100 Collapse

Key Words

• brine concentration
• heat transfer
• membrane distillation
• modelling
• spacer-filled channel

Collapse

MESH Headings Collapse

Grants

• 1321 KSB Stiftung (KSB Foundation)

Collapse

Affiliation(s)

Sebastian Schilling
Heike Glade Engineering Thermodynamics, University of Bremen, 28359 Bremen, Germany

Collapse

Friction and Heat Transfer in Membrane Distillation Channels: An Experimental Study on Conventional and Novel Spacers

The results of an experimental investigation on pressure drop and heat transfer in spacer-filled plane channels, which are representative of Membrane Distillation units, are presented and discussed. Local and mean heat transfer coefficients were obtained by using Thermochromic Liquid Crystals and Digital Image Processing. The performances of a novel spacer geometry, consisting of spheres that are connected by cylindrical rods, and are hereafter named spheres spacers, were compared with those of more conventional woven and overlapped spacers at equal values of the Reynolds number Re (in the range ~150 to ~2500), the pitch-to-channel height ratio, the flow attack angle and the thermal boundary conditions (two-side heat transfer). For any flow rate, the novel spacer geometry provided the least friction coefficient and a mean Nusselt number intermediate between those of the overlapped and the woven spacers. For any pressure drop and for any pumping power, the novel spacer provided the highest mean Nusselt number over the whole Reynolds number range that was investigated. The influence of buoyancy was also assessed for the case of the horizontal channels. Under the experimental conditions (channel height H ≈ 1 cm, ΔT ≈ 10 °C), it was found to be large in empty (spacer-less) channels that were up to Re ≈ 1200 (corresponding to a Richardson number Ri of ~0.1), but it was much smaller and limited to the range Re < ~500 (Ri < ~0.5) in the spacer-filled channels.

Experimental Study on Ion Transport in Microfluidic Electrodialysis Using Partially Masked Ion Exchange Membranes

Electrodialysis using anion-exchange membranes (AEMs) and cation-exchange membranes (CEMs) has been widely used for water desalination and the management of various ionic species. During commercial electrodialysis, the available area of an ion-exchange membrane is reduced by a non-conductive spacer that is in contact with the AEM/CEM. Although multiple reports have described the advantages or disadvantages of spacers, fewer studies have explored the effects of spacers on the mass transport effect of the reduced membrane area excluding the fluid flow change. In this paper, we present our experimental studies concerning mass transport in microfluidic electrodialysis systems with partially masked ion-exchange membranes. Six different types of masking membranes were prepared by the deposition of non-conductive films on parts of the membranes. The experimental results showed that the overlapped types (in which masking was vertically aligned in the AEM/CEM) exhibited a larger electrical conductance and better current/energy efficiency, compared with the non-overlapped types (in which masking was vertically dislocated in the AEM/CEM). We also observed that a reduction in the unit length of the unmasked ion-exchange membrane enhanced overall mass transport. Our results demonstrate the effects of patterned membranes on electrical resistance and desalination performance; they also identify appropriate arrangements for electromembrane systems.

Roles and performance enhancement of feed spacer in spiral wound membrane modules for water treatment: A 20-year review on research evolvement

Membrane technologies have been widely applied in water treatment, wastewater reclamation and seawater desalination. Feed spacer present in spiral wound membrane (SWM) modules plays a pivotal role in creating flow channels, promoting fluid mixing and enhancing mass transfer. However, it induces the increase of feed channel pressure (FCP) drop and localized stagnant zones that provokes membrane fouling. For the first time, we comprehensively review the research evolvement on feed spacer in SWM modules for water treatment over the last 20 years, to reveal the impacts of feed spacer on the hydrodynamics and biofouling in the spacer-filled channel, and to discuss the potential approaches and current limitations for the modification of feed spacer. The research process can be divided into three phases, with research focus shifting from hydrodynamics in Phase Ⅰ (the year of 2001-2008), to biofouling in Phase Ⅱ (the year of 2009-2015), and then to novel spacer designs in Phase Ⅲ (the year of 2016-2020). The spacer configuration has a momentous impact on the hydraulic performance regarding flow velocity field, shear stress, mass transfer and FCP drop. Biofouling initially occurs on feed spacer, especially around spacer filaments and the contact zones with membrane surface, and ultimately degrades the overall membrane performance indicating the importance of controlling spacer biofouling. The modification of feed spacer is mainly achieved by altering surface chemistry or introducing novel configurations. However, the stability of spacer coating and the economy and practicality of 3D-printed spacer remain a predicament to be tackled. Future studies are suggested to focus on the standardization of testing conditions for spacer evaluation, the effect of hydrodynamics on membrane fouling control, the design and fabrication of novel feed spacer adaptable for SWM modules, the application of feed spacer for drinking water production, organic fouling control in spacer-filled channel and the role of permeate spacer on membrane performance.

Impact of Modified Spacer on Flow Pattern in Narrow Spacer-Filled Channels for Spiral-Wound Membrane Modules

A modified spacer, which was constructed with arched filaments and zigzag filaments, was designed to improve vortex shedding and generate a directional change in flow patterns of membrane modules, especially in the vicinity of the feed spacer filament, which is most affected by fouling. A unit cell was investigated by using a three-dimensional computational fluid dynamics (CFD) model for hydrodynamic simulation. The results of CFD simulations were carried out for the fluid flow in order to understand the effect of the modified spacer on vortices to the performance of arched filaments at different distances. From 2D velocity vectors and shear stress contour mixing, the flow pattern and dead zone flushing were depicted. The ratio of low shear stress area to the total area increased with the inlet velocity closed to 20%. The energy consumption with respect to flow direction for the arched filament was 80% lower than that in the zigzag filament. Compared with previous commercial spacers’ simulation, the friction factor was lower when the main flow was normal to the arched filament and the modified friction factor was close to the commercial spacers. The homogenization was realized through the flow pattern created by the modified spacer.