Porous hydrophobic/hydrophilic composite membranes

Fabrication and Applications of Nature-Inspired Surfaces with Selective Wettability

Inspired by the Stenocora beetle, selective wettability surfaces incorporate alternating wettable and nonwettable surface features that have received substantial attention over the past two decades. These surfaces are sought after for their very promising potential to drive progress in numerous application fields, including ecological protection, biomedical sciences, and industrial technologies. However, despite ongoing efforts to produce such surfaces in commercial quantities, understanding their basic fabrication concepts for practical applications can be challenging, especially for novices, given the vast technical literature in this area. This review, therefore, aims to elucidate the principles of wettability, along with the evolution of selective wettability surfaces and their uses. Beginning with a summary of the essential history and theory of wetting, we explore naturally occurring surfaces that have influenced wetting studies. We then detail state-of-the-art methods for fabricating these unique biwetting surfaces and show how contemporary science employs such designs in solving real-world problems. Finally, we offer an outlook for future research prospects on scalable, printing-based fabrication methods.

Recent Advances in High-Rate Solar-Driven Interfacial Evaporation

Recent advances in solar-driven interfacial evaporation (SDIE) have led to high evaporation rates that open promising avenues for practical utilization in freshwater production and industrial application for pollutant and nutrient concentration, and resource recovery. Breakthroughs in overcoming the theoretical limitation of 2D interfacial evaporation have allowed for developing systems with high evaporation rates. This study presents a comprehensive review of various evaporator designs that have achieved pure evaporation rates beyond 4 kg m-2 h-1, including structural and material designs allowing for rapid evaporation, passive 3D designs, and systems coupled with alternative energy sources of wind and joule heating. The operational mechanisms for each design are outlined together with discussion on the current benefits and areas for improvement. The overarching challenges encountered by SDIE concerning the feasibility of direct integration into contemporary practical settings are assessed, and issues relating to sustaining elevated evaporation rates under diverse environmental conditions are addressed.

Preparation, Modification, and Application of Ethylene-Chlorotrifluoroethylene Copolymer Membranes

Ethylene-chlorotrifluoroethylene (ECTFE) was first commercialized by DuPont in 1974. Its unique chemical structure gives it high heat resistance, mechanical strength, and corrosion resistance. But also due to these properties, it is difficult to prepare a membrane from it by the nonsolvent-induced phase separation (NIPS) method. However, it can be prepared as a microfiltration membrane using the thermally induced phase separation (TIPS) method at certain temperatures and with the selection of suitable solvents, and the use of green solvents is receiving increasing attention from researchers. The surface wettability of ECTFE membranes usually needs to be modified before use to strengthen its performance to meet the application requirements, usually by graft modification and surface oxidation techniques. This paper provides an overview of the structure of ECTFE and its preparation and modification methods, as well as recent advances in its application areas and prospects for the future methods of preparing high-performance ECTFE membranes.

Engineered multi-scale roughness of carbon nanofiller-embedded 3D printed spacers for membrane distillation

Membrane distillation (MD) transfers heat and mass simultaneously through a hydrophobic membrane. Hence, it is sensitive to both concentration and temperature polarisation (CP and TP) effects. In this study, we fabricated feed spacers to improve MD efficiency by alleviating the polarisation effects. First, a 3D printed spacer design was optimised to show superior performance amongst the others tested. Then, to further enhance spacer performance, we incorporated highly thermally stable carbon nanofillers, including carbon nanotubes (CNT) and graphene, in the fabrication of filaments for 3D printing. All the fabricated spacers had a degree of engineered multi-scale roughness, which was relatively high compared to that of the polylactic acid (PLA) spacer (control). The use of nanomaterial-incorporated spacers increased the mean permeate flux significantly compared to the PLA spacer (27.1 L/m²h (LMH)): a 43% and 75% increase when using the 1% graphene-incorporated spacer (38.9 LMH) and 2% CNT incorporated spacer (47.5 LMH), respectively. This could be attributed to the locally enhanced turbulence owing to the multi-scale roughness formed on the spacer, which further increased the vaporisation rate through the membrane. Interestingly, only the CNT-embedded spacer markedly reduced the ion permeation through the membrane, which may be due to the effective reduction of CP. This further decreased with increasing CNT concentration, confirming that the CNT spacer can simultaneously reduce the CP and TP effects in the MD process. Finally, we successfully proved that the multi-scale roughness of the spacer surface induces micromixing near the membrane walls, which can improve the MD performance via computational fluid dynamics.

Long-Term Treatment of Highly Saline Brine in a Direct Contact Membrane Distillation (DCMD) Pilot Unit Using Polyethylene Membranes

Membrane distillation (MD) is an attractive separation process for wastewater treatment and desalination. There are continuing challenges in implementing MD technologies at a large industrial scale. This work attempts to investigate the desalination performance of a pilot-scale direct contact membrane distillation (DCMD) system using synthetic thermal brine mimicking industrial wastewater in the Gulf Cooperation Council (GCC). A commercial polyethylene membrane was used in all tests in the DCMD pilot unit. Long-term performance exhibited up to 95.6% salt rejection rates using highly saline feed (75,500 ppm) and 98% using moderate saline feed (25,200 ppm). The results include the characterization of the membrane surface evolution during the tests, the fouling determination, and the assessment of the energy consumption. The fouling effect of the polyethylene membrane was studied using Humic acid (HA) as the feed for the whole DCMD pilot unit. An optimum specific thermal energy consumption (STEC) reduction of 10% was achieved with a high flux recovery ratio of 95% after 100 h of DCMD pilot operation. At fixed operating conditions for feed inlet temperature of 70 °C, a distillate inlet temperature of 20 °C, with flowrates of 70 l/h for both streams, the correlations were as high as 0.919 between the pure water flux and water contact angle, and 0.963 between the pure water flux and salt rejection, respectively. The current pilot unit study provides better insight into existing thermal desalination plants with an emphasis on specific energy consumption (SEC). The results of this study may pave the way for the commercialization of such filtration technology at a larger scale in global communities.

Cassie-Baxter and Wenzel States and the Effect of Interfaces on Transport Properties across Membranes

Mass transfer across a liquid-repelling gas permeable membrane is influenced by the state(s) of the liquid-vapor interface(s) on the surface of the membrane, the pore geometry, and the solid-fluid interactions inside the membrane. By tuning the different local contributions, it is possible to enhance the temperature difference-driven mass flux across the membrane for a constant driving force. Non-equilibrium molecular dynamics simulations were used to simulate a temperature difference-driven mass flux through a gas permeable membrane with the evaporating liquid on one side and the condensing liquid on the other. Both sides were simulated for Wenzel- and Cassie-Baxter-like states. The interaction between the fluid and the solid inside the gas permeable membrane varied between the wetting angles of θ = 125° and θ = 103°. For a constant driving force, the Cassie-Baxter state led to an increased mass flux of almost 40% in comparison to the Wenzel state (given a small pore resistance). This difference was caused by an insufficient supply of vapor particles at the pore entrance in the Wenzel state. The difference between the Wenzel and Cassie-Baxter states decreased with increasing resistance of the pore. The condensing liquid-vapor interface area contributed in the same manner to the overall transport resistance as the evaporating liquid-vapor interface area. A higher repulsion between the fluid and the solid inside the membrane decreased the overall resistance.

Theoretical Investigation of Vapor Transport Mechanism Using Tubular Membrane Distillation Module

This paper’s primary objective is to examine the vapor delivery mechanism through a tubular membrane distillation (MD) module. Experiments were conducted utilizing a hydrophobic tubular membrane module with a pore size of 0.2 µm. To establish the mass transport mechanism of water vapor, tests were carried out first with pure water as a feed. The permeate flow was then determined using NaCl aqueous feed solutions. Distilled water flux at diverse feed temperatures, feed flow rates, and feed salt concentrations was investigated. The permeate flux improved linearly with rising temperature and flow rate of the feed, however, it declined with feed concentration. Increasing temperature from 40 to 70 °C increased the permeate flux by a factor of 2.2, while increasing the feed flow rate from 60 to 120 L/h increased the permeate flux by a factor ranging from 0.7 to 1.1 depending on feed temperature. Using the Dusty gas model (DGM) the mass transport of water vapor is estimated in the membrane pores. The results showed that the water vapor delivery is controlled by way of the Knudsen molecular diffusion transition mechanism and its version changed into one capable of predicting the permeate fluxes. The mass transfer coefficient calculated and located using the Knudsen molecular transition version agreed properly with the corresponding experimental value. The delivery resistances were affected by working parameters, along with feed temperature, flow rate, and concentration. The mass transfer resistance of the membrane became the predominant controlling step to the MD process.

Integration of membrane distillation as volume reduction technology for in-land desalination brines management: Pre-treatments and scaling limitations

Management of in-land reverse osmosis (RO) desalination brines generated from surface brackish waters is a current challenge. Among the different near-Zero and Zero Liquid Discharge (ZLD) alternatives, Membrane Distillation (MD), in which the transport of water is thermally driven, appears as an attractive technology if a residual heat source is available. The aim of this study was to identify the limits of Direct Contact MD (DCMD) pre-treatments such as acidification and aeration, or the combination of both to quantify the scaling reduction potential when treating a RO brine from surface brackish water. Experimental data were used to evaluate the effectiveness of DCMD to achieve the highest concentration factors, depending on the chosen pre-treatment. Additionally, an economic analysis of the operational cost, taking as case study a site where the current management of the brine is the discharge to the sea, was also carried out. Results showed that pre-treatments enhanced MD performance by increasing the concentration factor achieved and highest volume reductions (about 3 times) were reached with the combination of acidification and aeration pre-treatments. Both processes reduced the precipitation potential of CaCO₃(s) by reducing the total inorganic carbon (>90%); however, CaSO₄·2H₂O(s) precipitated. Results also indicated that even if a waste heat source is available, brine disposal into the sea is the cheapest option, while ZLD alternatives were not attractive in the current regulatory framework since their cost was higher than the discharge to the sea. Other options related to the Minimal Liquid Discharge may be more economically attractive.

Electrospun Nanostructured Membrane Engineering Using Reverse Osmosis Recycled Modules: Membrane Distillation Application

As a consequence of the increase in reverse osmosis (RO) desalination plants, the number of discarded RO modules for 2020 was estimated to be 14.8 million annually. Currently, these discarded modules are disposed of in nearby landfills generating high volumes of waste. In order to extend their useful life, in this research study, we propose recycling and reusing the internal components of the discarded RO modules, membranes and spacers, in membrane engineering for membrane distillation (MD) technology. After passive cleaning with a sodium hypochlorite aqueous solution, these recycled components were reused as support for polyvinylidene fluoride nanofibrous membranes prepared by electrospinning technique. The prepared membranes were characterized by different techniques and, finally, tested in desalination of high saline solutions (brines) by direct contact membrane distillation (DCMD). The effect of the electrospinning time, which is the same as the thickness of the nanofibrous layer, was studied in order to optimize the permeate flux together with the salt rejection factor and to obtain robust membranes with stable DCMD desalination performance. When the recycled RO membrane or the permeate spacer were used as supports with 60 min electrospinning time, good permeate fluxes were achieved, 43.2 and 18.1 kg m⁻² h⁻¹, respectively; with very high salt rejection factors, greater than 99.99%. These results are reasonably competitive compared to other supported and unsupported MD nanofibrous membranes. In contrast, when using the feed spacer as support, inhomogeneous structures were observed on the electrospun nanofibrous layer due to the special characteristics of this spacer resulting in low salt rejection factors and mechanical properties of the electrospun nanofibrous membrane.

Advances in seawater membrane distillation (SWMD) towards stand-alone zero liquid discharge (ZLD) desalination

Seawater membrane distillation (SWMD) is a promising separation technology due to its ability to operate as a stand-alone desalination unit operation. This paper reviews approaches to improve laboratory-to-pilot-scale MD performance, which comprise operational strategies, module design, and specifically tailored membranes. A detailed comparison of SWMD and sea water reverse osmosis is presented to further analyze the critical shortcomings of SWMD. The unique features of SWMD, namely the ability to operate with extremely high salt rejection and at extreme feed concentration, highlight the SWMD potential to be operated under zero liquid discharge (ZLD) conditions, which results in the production of high-purity water and simultaneous salt recovery, as well as the elimination of the brine disposal cost. However, technical challenges, such as thermal energy requirements, inefficient heat transfer and integration, low water recovery factors, and lack of studies on real-case valuable-salt recovery, are impeding the commercialization of ZLD SWMD. This review highlights the possibility of applying selected strategies to push forward ZLD SWMD commercialization. Suggestions are projected to include intermittent removal of valuable salts, in-depth study on the robustness of novel membranes, module and configuration, utilization of a low-cost heat exchanger, and capital cost reduction in a renewable-energy-integrated SWMD plant.

Functional Hydrophilic Membrane for Oil-Water Separation Based on Modified Bio-Based Chitosan-Gelatin

In this study, we fabricated a modified biomaterial based on chitosan and gelatin, which is an intrinsic hydrophilic membrane for oil-water separation to clean water contamination by oil. Modification of the membrane with a non-toxic natural crosslinker, genipin, significantly enhanced the stability of the biopolymer membrane in a water-based medium towards an eco-friendly environment. The effects of various compositions of genipin-crosslinked chitosan-gelatin membrane on the rheological properties, thermal stability, and morphological structure of the membrane were investigated using a dynamic rotational rheometer, thermogravimetry analysis, and chemical composition by attenuated total reflectance spectroscopy (ATR). Modified chitosan-gelatin membrane showed completely miscible blends, as determined by field-emission scanning electron microscopy, differential scanning calorimetry, and ATR. Morphological results showed membrane with establish microstructure to further experiment as filtration product. The membranes were successfully tested for their oil-water separation efficiencies. The membrane proved to be selective and effective in separating water from an oil-water mixture. The optimum results achieved a stable microporous structure of the membrane (microfiltration) and a separation efficiency of above 98%. The membrane showed a high permeation flux, generated as high as 698 and 420 L m^-2 h^-1 for cooking and crude oils, respectively. Owing to its outstanding recyclability and anti-fouling performance, the membrane can be washed away easily, ensuring the reusability of the prepared membrane.

Evaluating Critical Influencing Factors of Desalination by Membrane Distillation Process-Using Multi-Criteria Decision-Making

Water desalination by membrane distillation (MD) can be affected by a wide range of operating parameters. The present work uses combinational approach of Analytical Hierarch process (AHP) and Fuzzy Analytical Hierarchy process (Fuzzy-AHP) to identify the most important parameters in the MD desalination. Five process parameters and key-performance indicators, named derivable outputs (DOs), are considered, along with the critical factors affecting these DOs in the current study. The DOs and the critical influencing factors (CIFs) are selected based on their experimental feasibility. The investigation involves five DOs, which are liquid entry pressure, thermal power consumption, permeate quality, permeate flux, and pumping (feed circulation) power. A total of twenty-five critical influencing factor were associated with the DOs. The identification of the DOs and CIFs was based on the literature review, and further analyses were performed. Both methods, AHP and Fuzzy-AHP, determined six extremely important CIFs in the desalination MD, which are feed temperature, feed concentration, or feed salinity; feed flow rate; membrane hydrophobicity; pore size; and membrane material. Moderately important CIFs are found to be four by both methods. These common CIFs are feed solution properties, membrane thickness, feed channel geometry, and pressure difference along the feed channel. Finally, the least preferred CIFs are four common in both methods that are MD configuration, duration of test, specific heat of feed solution, and viscosity.

Porous Hydrophobic-Hydrophilic Composite Hollow Fiber and Flat Membranes Prepared by Plasma Polymerization for Direct Contact Membrane Distillation

High water vapor flux at low brine temperatures without surface fouling is needed in membrane distillation-based desalination. Brine crossflow over surface-modified hydrophobic hollow fiber membranes (HFMs) yielded fouling-free operation with supersaturated solutions of scaling salts and their precipitates. Surface modification involved an ultrathin porous polyfluorosiloxane or polysiloxane coating deposited on the outside of porous polypropylene (PP) HFMs by plasma polymerization. The outside of hydrophilic MicroPES HFMs of polyethersulfone was also coated by an ultrathin coating of porous plasma-polymerized polyfluorosiloxane or polysiloxane rendering the surface hydrophobic. Direct contact membrane distillation-based desalination performances of these HFMs were determined and compared with porous PP-based HFMs. Salt concentrations of 1, 10, and 20 wt% were used. Leak rates were determined at low pressures. Surface and cross-sections of two kinds of coated HFMs were investigated by scanning electron microscopy. The HFMs based on water-wetted MicroPES substrate offered a very thin gas gap in the hydrophobic surface coating yielding a high flux of 26.4-27.6 kg/m2-h with 1 wt% feed brine at 70 °C. The fluxes of HFMs on porous PP substrates having a long vapor diffusion path were significantly lower. Coated HFM performances have been compared with flat hydrophilic membranes of polyvinylidene fluoride having a similar plasma-polymerized hydrophobic polyfluorosiloxane coating.

Mitigation of Membrane Wetting by Applying a Low Temperature Membrane Distillation

The formation of deposits on the membrane surface during membrane distillation is considered as one of the main reasons for membrane wetting. To assess the intensity of this phenomenon, long-term studies were performed comparing the membrane wettability with non-fouling feed (NaCl solutions) and feeds containing various foulants (lake and Baltic Sea water). The polypropylene membranes used were non-wetted by NaCl solutions during several hundred hours of water desalination. However, the occurrence of CaCO₃ or other salt crystallization caused the membranes to be partially wetted, especially when periodical membrane cleaning was applied. The scaling intensity was significantly reduced by lowering the feed temperature from 353 to 315 K, which additionally resulted in the limitation of the degree of membrane wetting.

Enhancement of Flux Performance in PTFE Membranes for Direct Contact Membrane Distillation

This work focused on enhancing the flux on hydrophobic polymeric membranes aimed for direct contact membrane distillation desalination (DCMD) process without compromising salt rejection efficiency. Successful coating of commercial porous poly-tetrafluoroethylene membranes with poly(vinyl alcohol) (PVA) was achieved by solution dipping followed by a cross-linking step. The modified membranes were evaluated for their performance in DCMD, in terms of water flux and salt rejection. A series of different PVA concentration dipping solutions were used, and the results indicated that there was an optimum concentration after which the membranes became hydrophilic and unsuitable for use in membrane distillation. Best performing membranes were achieved under the specific experimental conditions, water flux 12.2 L·m-2·h-1 [LMH] with a salt rejection of 99.9%. Compared to the pristine membrane, the flux was enhanced by a factor of 2.7. The results seemed to indicate that introducing hydrophilic characteristics in a certain amount to a hydrophobic membrane could significantly enhance the membrane distillation (MD) performance without compromising salt rejection.

How Molecular Weight Cut-Offs and Physicochemical Properties of Polyether Sulfone Membranes Affect Peptide Migration and Selectivity during Electrodialysis with Filtration Membranes

Filtration membranes (FMs) are an integral part of electrodialysis with filtration membranes (EDFM), a green and promising technology for bioactive peptide fractionation. Therefore, it is paramount to understand how physicochemical properties of FMs impact global and selective peptide migration to anionic (A⁻_RC) and cationic (C⁺_RC) peptide recovery compartments during their simultaneous separation by EDFM. In this context, six polyether sulfone (PES) membranes with molecular weight cut-offs (MWCO) of 5, 10, 20, 50, 100 and 300 kDa were characterized and used during EDFM to separate peptides from a complex whey protein hydrolysate. Surface charge, roughness, thickness and surface/pores nature of studied PES membranes were similar with small differences in conductivity, porosity and pore size distribution. Interestingly, global peptides migration to both recovery compartments increased linearly as a function of MWCO. However, peptide selectivity changed according to the recovery compartments and/or the peptide’s charge and MW with an increase in MWCO of FMs. Indeed, in A⁻_RC, the relative abundance (RA) of peptides having low negative charge and MW (IDALNENK and VLVLDTDYK) decreased (45% to 19%) with an increase in MWCO, while the opposite for peptides having high negative charge and MW (TPEVDDEALEK, TPEVDDEALEKFDK & VYVEELKPTPEGDLEILLQK) (increased from 16% to 43%). Concurrently, in C⁺_RC, regardless of MWCO used, the highest RA was observed for peptides having low positive charge and MW (IPAVFK & ALPMHIR). It was the first time that the significant impact of charge, MWCO and pore size distribution of PES membranes on a wide range of MWCO was demonstrated on EDFM performances.

Fouling and wetting in the membrane distillation driven wastewater reclamation process - A review

Fouling and wetting of membranes are significant concerns that can impede the widespread application of the membrane distillation (MD) process during high-salinity wastewater reclamation. Fouling, caused by the accumulation of undesirable materials on the membrane surface and pores, causes a decrease in permeate flux. Membrane wetting, the direct permeation of the feed solution through the membrane pores, results in reduced contaminant rejection and overall process failure. Lately, the application of MD for water recovery from various types of wastewaters has gained increased attention among researchers. In this review, we discuss fouling and wetting phenomena observed during the MD process, along with the effects of various mitigation strategies. In addition, we examine the interactions between contaminants and different types of MD membranes and the influence of different operating conditions on the occurrence of fouling and wetting. We also report on previously investigated feed pre-treatment options before MD, application of integrated MD processes, the performance of fabricated/modified MD membranes, and strategies for MD membrane maintenance during water reclamation. Energy consumption and economic aspects of MD for wastewater recovery is also discussed. Throughout the review, we engage in dialogues highlighting research needs for furthering the development of MD: the incorporation of MD in the overall wastewater treatment and recovery scheme (including selection of appropriate membrane material, suitable pre-treatment or integrated processes, and membrane maintenance strategies) and the application of MD in long-term pilot-scale studies using real wastewater.

Looking Beyond Energy Efficiency: An Applied Review of Water Desalination Technologies and an Introduction to Capillary-Driven Desalination

Most notable emerging water desalination technologies and related publications, as examined by the authors, investigate opportunities to increase energy efficiency of the process. In this paper, the authors reason that improving energy efficiency is only one route to produce more cost-effective potable water with fewer emissions. In fact, the grade of energy that is used to desalinate water plays an equally important role in its economic viability and overall emission reduction. This paper provides a critical review of desalination strategies with emphasis on means of using low-grade energy rather than solely focusing on reaching the thermodynamic energy limit. Herein, it is argued that large-scale commercial desalination technologies have by-and-large reached their engineering potential. They are now mostly limited by the fundamental process design rather than process optimization, which has very limited room for improvement without foundational change to the process itself. The conventional approach toward more energy efficient water desalination is to shift from thermal technologies to reverse osmosis (RO). However, RO suffers from three fundamental issues: (1) it is very sensitive to high-salinity water, (2) it is not suitable for zero liquid discharge and is therefore environmentally challenging, and (3) it is not compatible with low-grade energy. From extensive research and review of existing commercial and lab-scale technologies, the authors propose that a fundamental shift is needed to make water desalination more affordable and economical. Future directions may include novel ideas such as taking advantage of energy localization, surficial/interfacial evaporation, and capillary action. Here, some emerging technologies are discussed along with the viability of incorporating low-grade energy and its economic consequences. Finally, a new process is discussed and characterized for water desalination driven by capillary action. The latter has great significance for using low-grade energy and its substantial potential to generate salinity/blue energy.

Emerging Membrane Technologies for Water and Energy Sustainability: Future Prospects, Constrains and Challenges

The increasing demand for global energy consumption expedites major opportunities for the innovation of green energy technologies. Addressing the issue of sustainable energy is highly crucial for societies in order to maintain secure and balanced future progress in the economy and ecologically. Recently, there has been a growing interest in the development of improved and efficient sustainable energy technologies that are capable of reducing the global environmental footprint. The growing knowledge of hybrid techniques contributes to a decrease in the use of environmental resources while generating energy. However, various factors including the availability of natural resources, and different economic policies restrict the development of sustainable energies. Water and energy are the two major aspects for progressing towards a sustainable future. Recently, membrane-based technologies have begun to play an essential role in the advancement of sustainable energy and water demands. In this review article, the opportunities for membrane technologies dealing with water and energy sustainability have been analyzed.

Immobilization of Graphene Oxide on the Permeate Side of a Membrane Distillation Membrane to Enhance Flux

In this paper, a facile fabrication of enhanced direct contact membrane distillation membrane via immobilization of the hydrophilic graphene oxide (GO) on the permeate side (GOIM-P) of a commercial polypropylene supported polytetrafluoroethylene (PTFE) membrane is presented. The permeate side hydrophilicity of the membrane was modified by immobilizing the GO to facilitate fast condensation and the withdrawal of the permeate water vapors. The water vapor flux was found to be as high as 64.5 kg/m²·h at 80 °C, which is 15% higher than the unmodified membrane at a feed salt concentration of 10,000 ppm. The mass transfer coefficient was observed 6.2 × 10-7 kg/m²·s·Pa at 60 °C and 200 mL/min flow rate in the GOIM-P.

Preparation of CuONPs@PVDF/Non-Woven Polyester Composite Membrane: Structural Influence of Nanoparticle Addition

Membrane distillation techniques have appeared as promising options for guaranteeing the availability of potable water in times of scarcity of this essential resource. For membrane preparation, polyvinylidene fluoride (PVDF) is preferred due to the easier synthesis procedures, with respect to other fluorine-based polymers. In this work, copper oxide nanoparticles (CuONPs) of different weight percent (wt %) embedded in PVDF membranes supported on non-woven polyester fabric (NWPET) were prepared by the phase inversion method, and characterized by spectroscopy (ATR-FTIR, Raman) and electron microscopy techniques (SEM). The PVDF deposited onto the NWPET was mostly composed of its polar β-phase (F(β) = 53%), which was determined from the ATR-FTIR spectrum. The F(β) value remained constant throughout the whole range of added CuONP concentrations (2–10 wt %), as was determined from the ATR-FTIR spectrum. The absence of signals corresponding to CuONPs in the ATR-FTIR spectra and the appearance of peaks at 297, 360, and 630 cm⁻¹ in the Raman spectra of the membranes suggest that the CuONPs are preferably located in the inner PVDF membrane, but not on its surface. The membrane morphologies were characterized by SEM. From the obtained SEM micrographs, a decrease and increase in the amount of micropores and nanopores, respectively, near the surface and intercalated in the finger-like layer were observed. As a result of the CuONP addition, the nanopores in the sponge-like layer decreased in size. The values of water contact angle (WCA) measurements showed a decreasing trend, from 94° to 80°, upon the addition of CuONPs (2–10 wt %), indicating a diminishment in the hydrophobicity degree of the membranes. Apparently, the increase in the amount of nanopores near the surface decreased the membrane roughness, so it became less hydrophobic.

Rational design of materials interface at nanoscale towards intelligent oil-water separation

Oil-water separation is critical for the water treatment of oily wastewater or oil-spill accidents. The oil contamination in water not only induces severe water pollution but also threatens human beings' health and all living species in the ecological system. To address this challenge, different nanoscale fabrication methods have been applied for endowing biomimetic porous materials, which provide a promising solution for oily-water remediation. In this review, we present the state-of-the-art developments in the rational design of materials interface with special wettability for the intelligent separation of immiscible/emulsified oil-water mixtures. A mechanistic understanding of oil-water separation is firstly described, followed by a summary of separation solutions for traditional oil-water mixtures and special oil-water emulsions enabled by self-amplified wettability due to nanostructures. Guided by the basic theory, the rational design of interfaces of various porous materials at nanoscale with special wettability towards superhydrophobicity-superoleophilicity, superhydrophilicity-superoleophobicity, and superhydrophilicity-underwater superoleophobicity is discussed in detail. Although the above nanoscale fabrication strategies are able to address most of the current challenges, intelligent superwetting materials developed to meet special oil-water separation demands and to further promote the separation efficiency are also reviewed for various special application demands. Finally, challenges and future perspectives in the development of more efficient oil-water separation materials and devices by nanoscale control are provided. It is expected that the biomimetic porous materials with nanoscale interface engineering will overcome the current challenges of oil-water emulsion separation, realizing their practical applications in the near future with continuous efforts in this field.