Ultrafiltration by gyroid nanoporous polymer membranes

Next-Generation Ultrafiltration Membranes Enabled by Block Polymers

Reliable and equitable access to safe drinking water is a major and growing challenge worldwide. Membrane separations represent one of the most promising strategies for the energy-efficient purification of potential water sources. In particular, porous membranes are used for the ultrafiltration (UF) of water to remove contaminants with nanometric sizes. However, despite exhibiting excellent water permeability and solution processability, existing UF membranes contain a broad distribution of pore sizes that limit their size selectivity. To maximize the potential utility of UF membranes and allow for precise separations, improvements in the size selectivity of these systems must be achieved. Block polymers represent a potentially transformative solution, as these materials self-assemble into well-defined domains of uniform size. Several different strategies have been reported for integrating block polymers into UF membranes, and each strategy has its own set of materials and processing considerations to ensure that uniform and continuous pores are generated. This Review aims to summarize and critically analyze the chemistries, processing techniques, and properties required for the most common methods for producing porous membranes from block polymers, with a particular focus on the fundamental mechanisms underlying block polymer self-assembly and pore formation. Critical structure-property-performance metrics will be analyzed for block polymer UF membranes to understand how these membranes compare to commercial UF membranes and to identify key research areas for continued improvements. This Review is intended to inform readers of the capabilities and current challenges of block polymer UF membranes, while stimulating critical thought on strategies to advance these technologies.

Diffusion in Lamellae, Cylinders, and Double Gyroid Block Copolymer Nanostructures

We study transport of penetrants through nanoscale morphologies motivated by common block copolymer morphologies, using confined random walks and coarse-grained simulations. Diffusion through randomly oriented grains is 1/3 for cylinder and 2/3 for lamellar morphologies versus an unconstrained (homopolymer) system, as previously understood. Diffusion in the double gyroid structure depends on the volume fraction and is 0.47-0.55 through the minority phase at 30-50 vol % and 0.73-0.80 through the majority at 50-70 vol %. Thus, among randomly oriented standard minority phase structures with no grain boundary effects, lamellae is preferable for transport.

A Charge-Density-Tunable Three/Two-Dimensional Polymer/Graphene Oxide Heterogeneous Nanoporous Membrane for Ion Transport

The design and fabrication of a robust nanoporous membrane in large scale is still a challenge and is of fundamental importance for practical applications. Here, a robust three/two-dimensional polymer/graphene oxide heterogeneous nanoporous membrane is constructed in large scale via the self-assembly approach by chemically designing a robust charge-density-tunable nanoporous ionomer with uniform pore size. To obtain a nanoporous polymer that maintains high mechanical strength and promotes multifunctionality, we designed a series of amphiphilic copolymers by introducing a positively charged pyridine moiety into the engineered polymer polyphenylsulfone. The multiphysical-chemical properties of the membrane enable it to work as a nanogate switch with synergy between wettability and surface charge change in response to pH. Then we systematically studied the transmembrane ionic transport properties of this two-/three-dimensional porous system. By adjusting the charge density of the copolymer via chemical copolymerization through a controlled design route, the rectifying ratio of this asymmetric membrane could be amplified 4 times. Furthermore, we equipped a concentration-gradient-driven energy harvesting device with this charge-density-tunable nanoporous membrane, and a maximum power of ≈0.76 W m^-2 was obtained. We expect this methodology for construction of a charge-density-tunable heterogeneous membrane by chemical design will shed light on the material design, and this membrane may further be used in energy devices, biosensors, and smart gating nanofluidic devices.

Templated Sub-100-nm-Thick Double-Gyroid Structure from Si-Containing Block Copolymer Thin Films

The directed self-assembly of diblock copolymer chains (poly(1,1-dimethyl silacyclobutane)-block-polystyrene, PDMSB-b-PS) into a thin film double gyroid structure is described. A decrease of the kinetics of a typical double-wave pattern formation is reported within the 3D-nanostructure when the film thickness on mesas is lower than the gyroid unit cell. However, optimization of the solvent-vapor annealing process results in very large grains (over 10 µm²) with specific orientation (i.e., parallel to the air substrate) and direction (i.e., along the groove direction) of the characteristic (211) plane, demonstrated by templating sub-100-nm-thick PDMSB-b-PS films.

Engineering Gyroid-Structured Functional Materials via Templates Discovered in Nature and in the Lab

In search of optimal structures for functional materials fabrication, the gyroid (G) structure has emerged as a promising subject of widespread research due to its distinct symmetry, 3D interconnected networks, and inherent chiral helices. In the past two decades, researchers have made great progress fabricating G-structured functional materials (GSFMs) based on G templates discovered both in nature and in the lab. The GSFMs demonstrate extraordinary resonance when interacting with light and matter. The superior properties of GSFMs can be divided into two categories based on the dominant structural properties, namely, dramatic optical performances dominated by short-range symmetry and well-defined texture, and effective matter transport due to long-range 3D interconnections and high integrity. In this review, G templates suitable for fabrication of GSFMs are summarized and classified. State-of-the-art optical applications of GSFMs, including photonic bandgap materials, chiral devices, plasmonic materials, and matamaterials, are systematically discussed. Applications of GSFMs involved in effective electron transport and mass transport, including electronic devices, ultrafiltration, and catalysis, are highlighted. Existing challenges that may hinder the final application of GSFMS together with possible solutions are also presented.

Nanoporous morphology control of polyethylene membranes by block copolymer blends

A desirable combination of size-selective molecular permeation and robustness development for nanoporous membranes could be achieved via pore geometry control by a blending technique.

Functionalized nanoporous polyethylene derived from miscible block polymer blends

Functionalized nanoporous polyethylene (PE) was prepared through controlled introduction of thermo-responsive poly[2-(2-methoxyethoxy)ethyl methacrylate] (PMe(OE)(2)MA), or poly{2-[2-(2-methoxyethoxy)ethoxy]ethyl methacrylate} (PMe(OE)(3)MA) onto the pore walls. The compatibility of polylactide (PLA) and PMe(OE)(x)MA (x = 2, 3) was investigated by blending the corresponding homopolymers. The blends showed only one glass transition when the molar masses of both components were relatively low, whereas two glass transitions were observed in case of higher molar mass samples. PMe(OE)(x)MA-b-PE-b-PMe(OE)(x)MA (x = 2, 3) block polymers were synthesized by a combination of ring-opening metathesis polymerization, atom transfer radical polymerization, and hydrogenation. Those block polymer blends formed a disordered bicontinuous structure consisting of a mixed PLA/PMe(OE)(x)MA domain and a semicrystalline PE domain. The PLA component was selectively removed from those blends by mild base treatment. The resulting nanoporous polyethylene showed an improved water uptake as a result of the hydrophilic PMe(OE)(x)MA on the pore walls.