Sulfur tolerant PdAu and PdAuPt alloy hydrogen separation membranes

In Situ Optical and Stress Characterization of Alloyed PdxAu1-x Hydrides

Pd_xAu_1-x alloys have recently shown great promise for next-generation optical hydrogen sensors due to their increased chemical durability while their optical sensitivity to small amounts of hydrogen gas is maintained. However, the correlation between chemical composition and the dynamic optical behavior upon hydrogenation/dehydrogenation is currently not well understood. A complete understanding of this relation is necessary to optimize future sensors and nanophotonic devices. Here, we quantify the dynamic optical, chemical, and mechanical properties of thin film Pd_xAu_1-x alloys as they are exposed to H₂ by combining in situ ellipsometry with gravimetric and stress measurements. We demonstrate the dynamic optical property dependence of the film upon hydrogenation and directly correlate it with the hydrogen content up to a maximum of 7 bar of H₂. With this measurement, we find that the thin films exhibit their strongest optical sensitivity to H₂ in the near-infrared. We also discover higher hydrogen-loading amounts as compared to previous measurements for alloys with low atomic percent Pd. Specifically, a measurable optical and gravimetric hydrogen response in alloys as low as 34% Pd is found, when previous works have suggested a disappearance of this response near 55% Pd. This result suggests that differences in film stress and microstructuring play a crucial role in the sorption behavior. We directly measure the thin film stress and morphology upon hydrogenation and show that the alloys have a substantially higher relative stress change than pure Pd, with the pure Pd data point falling 0.9 GPa below the expected trend line. Finally, we use the measured optical properties to illustrate the applicability of these alloys as grating structures and as a planar physical encryption scheme, where we show significant and variable changes in reflectivity upon hydrogenation. These results lay the foundation for the composition and design of next-generation hydrogen sensors and tunable photonic devices.

Recent advances in membrane reactors for hydrogen production by steam reforming of ethanol as a renewable resource

During the last decade, hydrogen has attracted lots of interest due to its potential as an energy carrier. Ethanol is one of the renewable resources that can be considered as a sustainable candidate for hydrogen generation. In this regard, producing hydrogen from ethanol steam reforming (ESR) would be an environmentally friendly process. Commonly, ESR is performed in packed bed reactors; however, this process needs several stages for hydrogen separation with desired purity. Recently, the concept of a membrane reactor, an attractive device integrating catalytic reactions and separation processes in a single unit, has allowed obtaining a smaller reactor volume, higher conversion degrees, and higher hydrogen yield in comparison to conventional reactors. This paper deals with recent advances in ESR in terms of catalyst utilization and the fundamental of membranes. The main part of this paper discusses the performance of different membrane reactor configurations, mainly packed bed membrane reactors, fluidized bed membrane reactors, and micro-membrane reactors. In addition, a short overview is given about the impact of ESR via different catalysts such as noble metal, non-noble metal, and bi-metallic catalysts.

Recent Advances in Pd-Based Membranes for Membrane Reactors

Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys, supports, deposition/production techniques, etc. High flux and cheap membranes, yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly, when employing the membranes in fluidized bed reactors, the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes, the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports, materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes, resistance to hydrogen embrittlement and stability at high temperature.