Effect of adding a second diluent on the membrane formation of polymer/diluent system via thermally induced phase separation: Dissipative particle dynamics simulation and its experimental verification

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene

One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.

Binary mixtures of semicrystalline polymers with low-molecular-mass compounds: thermal behaviour and phase structure

The results of phase equilibrium studies in mixtures of semicrystalline polymers with low-molecular-mass compounds are summarized and analyzed. A new classification of phase diagrams for such mixtures is proposed. Alternative points of view on the phase composition of semicrystalline polymers are presented. The phase structure evolution during the thermally induced phase separation of mixtures is monitored and the morphology of the forming capillary porous bodies as precursors of polymeric membranes is described. The general regularities concerning the influence of the nature of mixture components, polymer molecular mass, temperature scanning rate and other factors on the topology of phase diagrams are considered. Experimental methods used to construct the phase diagrams of mixtures and to study features of their phase structure are compared.

The bibliography includes 203 references.

Analysis of the Thermal Behavior of Polypropylene-Camphor Mixtures for Understanding the Pathways to Polymeric Membranes via Thermally Induced Phase Separation

An experimental phase diagram of the isotactic polypropylene-camphor system is constructed using an original optical method. It considerably deviates from the dynamic diagram, which can be obtained using conventional differential scanning calorimetry (DSC), and contains an additional boundary line that describes camphor solubility in the polymer. An accurate phase diagram makes it possible to perform a detailed and consistent thermodynamic analysis of the DSC, optical, and scanning electron microscopy data on the cooling of prehomogenized mixtures of different compositions, which leads to the formation of capillary-porous bodies via thermally induced phase separation. The removal of camphor results in the formation of polypropylene membranes, the morphology and functional properties of which, such as the total pore volume, mean pore size, permeability coefficient, and breaking stress, appear to be highly dependent on the composition of the initial binary system. It is shown that thermally induced phase separation induces the formation of microscopic cracks in the studied membranes. The crack density decreases with the polymer content in the initial system, but at 53 wt % of polypropylene, the membrane becomes completely impermeable to isopropanol despite the presence of large ∼4 μm pores, thus questioning the perspectives of its practical use. In general, the study makes it possible to achieve a deeper understanding of the membrane formation process via thermally induced phase separation in the mixtures of semicrystalline polymers with low molar mass substances.

Bicontinuous and cellular structure design of PVDF membranes by using binary solvents for the membrane distillation process

With excellent permeability as the foremost requirement for membranes used in the membrane distillation (MD) process, the thermally induced phase separation (TIPS) method is a promising approach for preparing porous membranes with a bicontinuous structure, which is identified as the best morphology for permeation. The structure design of membranes prepared by the TIPS process can be strengthened when a binary solvent is introduced in the casting solution. In this work, the determination principles for binary solvent were explicated in detail, and further employed for the selection of binary solvent for the fabrication of polyvinylidene fluoride (PVDF) membrane with different structures. By the TIPS approach, the porous PVDF hollow fiber membranes with cellular structure were generated by g-butyrolactone (GBL)/dioctyl phthalate (DOP) and GBL/dioctyl adipate (DOA) binary solvents, while the membrane with a bicontinuous structure was produced from GBL/dioctyl sebacate (DOS) binary solvent. The phase diagram was used to explain a feasible mechanism for the formation of the porous structures above. When the morphologies and properties of the membranes were characterized and compared, the membrane with a bicontinuous structure rather than a cellular structure was identified as the potential structure for MD processes with much higher tensile strength, narrower pore size distribution, higher MD flux and excellent long-term performance.

The membrane with bicontinuous structure rather than cellular structure was identified as the potential structure for MD processes with much higher tensile strength, narrower pore size distribution, higher MD flux and more excellent long-term performance.

Preparation of a polyphenylene sulfide membrane from a ternary polymer/solvent/non-solvent system by thermally induced phase separation

Polyphenylene sulfide (PPS) membranes were prepared via a thermally induced phase separation (TIPS) method.

Effects of processing parameters in thermally induced phase separation technique on porous architecture of scaffolds for bone tissue engineering

Tissue engineering makes use of 3D scaffolds to sustain three-dimensional growth of cells and guide new tissue formation. To meet the multiple requirements for regeneration of biological tissues and organs, a wide range of scaffold fabrication techniques have been developed, aiming to produce porous constructs with the desired pore size range and pore morphology. Among different scaffold fabrication techniques, thermally induced phase separation (TIPS) method has been widely used in recent years because of its potential to produce highly porous scaffolds with interconnected pore morphology. The scaffold architecture can be closely controlled by adjusting the process parameters, including polymer type and concentration, solvent composition, quenching temperature and time, coarsening process, and incorporation of inorganic particles. The objective of this review is to provide information pertaining to the effect of these parameters on the architecture and properties of the scaffolds fabricated by the TIPS technique.

Formation and structural characteristics of thermosensitive multiblock copolymer vesicles

The spontaneous vesicle formation of ABABA-type amphiphilic multiblock copolymers bearing thermosensitive hydrophilic A-block in a selective solvent is studied using dissipative particle dynamics (DPD) approach. The formation process of vesicle through nucleation and growth pathway is observed by varying the temperature. The simulation results show that spherical micelle takes shape at high temperature. As temperature decreases, vesicles with small aqueous cavity appear and the cavity expands as well as the membrane thickness decreases with the temperature further decreasing. This finding is in agreement with the experimental observation. Furthermore, by continuously varying the temperature and the length of the hydrophobic block, a phase diagram is constructed, which can indicate the thermodynamically stable region for vesicles. The morphological phase diagram shows that vesicles can form in a larger parameter scope. The relationship between the hydrophilic and hydrophobic block length versus the aqueous cavity size and vesicle size are revealed. Simulation results demonstrate that the copolymers with shorter hydrophobic blocks length or the higher hydrophilicity are more likely to form vesicles with larger aqueous cavity size and vesicle size as well as thinner wall thickness. However, the increase in A-block length results to form vesicles with smaller aqueous cavity size and larger vesicle size.