Fabrication of asymmetric tubular mixed-conducting dense membranes by a combined spin-spraying and co-sintering process

Cost and efficiency perspectives of ceramic membranes for water treatment

More robust ceramic membranes with tailorable structures and functions are increasingly employed for water treatment, particularly in some harsh applications for their ultra-long service lifespan due to their high mechanical, structural, chemical and thermal stability and anti-fouling properties. Decreasing cost and enhancing efficiency are two key but quite challenging application-oriented issues for broader and larger-scale engineering application of current ceramic membranes, and are required to make ceramic membranes a highly efficient and economic water treatment technique. In this review, we critically discuss these two significant concerns of both cost and efficiency for water treatment ceramic membranes, focusing on an overview of various advanced strategies and mechanism insights. A brief up-to-date discussion is first introduced about recent developments of ceramic membranes covering the major advances of novel membranes and applications. Then some promising strategies for decreasing the cost of ceramic membranes are discussed, including membrane material cost and processing cost. To fully address the issue of moderate efficiency with single separation function, valuable and considerable insights are provided into recent major progress and mechanism understandings in application with other unit processes, such as advanced oxidation and electrochemistry techniques, to significantly enhance treatment efficiency. Subsequently, a review of recent ceramic membrane applications emphasizing harsh operating environments is presented, such as oil-water separation, saline water, refractory organic and emerging contaminant wastewater treatment. Finally, engineering application, conclusions, and future perspectives of ceramic membrane for water treatment applications are critically discussed offering new insight based on understanding the issues of cost and efficiency.

Recent Advances in Molten-Carbonate Membranes for Carbon Dioxide Separation: Focus on Material Selection, Geometry, and Surface Modification

Membranes for carbon dioxide permeation have been recognized as potential candidates for CO₂ separation technology, particularly in the energy sector. Supported molten-salt membranes provide ionic routes to facilitate carbon dioxide transport across the membrane, permit the use of membrane at higher temperature, and offer selectivity based on ionic affinity of targeted compound. In this review, molten-carbonate ceramic membranes have been evaluated for CO₂ separation. Various research studies regarding mechanisms of permeation, properties of molten salt, significance of material selection, geometry of support materials, and surface modifications have been assessed with reference to membrane stabilities and operational flux rates. In addition, the outcomes of permeation experiments, stability tests, selection of the compatible materials, and the role of interfacial reactions for membrane degradation have also been discussed. At the end, major challenges and possible solutions are highlighted along with future recommendations for fabricating efficient carbon dioxide separation membranes.

Tailoring of a catalyst La0.8Ce0.1Ni0.4Ti0.6O3−δ interlayer via in situ exsolution for a catalytic membrane reactor

Tailored nickel nanoparticles on La_0.8Ce_0.1Ni_0.4Ti_0.6O_3−δ surfaces were prepared by in situ exsolution and used in the Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ catalytic membrane reactor for high-efficient partial oxidation of methane.

Microstructure Control of Tubular Micro-Channelled Supports Fabricated by the Phase Inversion Casting Method

Thin-film membrane layers coated onto porous supports is widely considered as an efficient way to obtain high-performance oxygen transport membranes with both good permeability and high mechanical strength. However, conventional preparation methods of membrane supports usually result in highly tortuous channels with high mass transfer resistance. Tubular porous MgO and MgO/CGO supports were fabricated with a simple phase inversion casting method. Long finger-like channels were obtained inside the dual-phase supports by adjusting the ceramic loading, polymer concentration and particle surface area, as well as by introducing ethanol inside the casting slurries. Slurries that exhibit lower viscosity in the zero-shear viscosity region resulted in more pronounced channel growth. These supports were used to produce thin supported CGO membranes for possible application in O2 separation. Similar shrinkage speeds for the different layers during the sintering process are crucial for obtaining dense asymmetric membranes. The shrinkage of the support tube at a high temperature was greatly affected by the polymer/ceramic ratio and compatible shrinkage behaviours of the two layers were realized with polymer/ceramic weight ratios between 0.175 and 0.225.

Ice-Templating for the Elaboration of Oxygen Permeation Asymmetric Tubular Membrane with Radial Oriented Porosity

An original asymmetric tubular membrane for oxygen production applications was manufactured in a two-step process. A 3 mol% Y2O3 stabilized ZrO2 (3YSZ) porous tubular support was manufactured by the freeze-casting technique, offering a hierarchical and radial-oriented porosity of about 15 µm in width, separated by fully densified walls of about 2 µm thick, suggesting low pressure drop and boosted gas transport. The external surface of the support was successively dip-coated to get a Ce0.8Gd0.2O2−δ – 5mol%Co (CGO-Co) interlayer of 80 µm in thickness and an outer dense layer of La0.6Sr0.4Co0.2Fe0.8O3−δ (LSCF) with a thickness of 30 µm. The whole tubular membrane presents both uniform geometric characteristics and microstructure all along its length. Chemical reactivity between each layer was studied by coupling X-Ray Diffraction (XRD) analysis and Energy Dispersive X-Ray spectroscopy (EDX) mapping at each step of the manufacturing process. Cation interdiffusion between different phases was discarded, confirming the compatibility of this tri-layer asymmetric ceramic membrane for oxygen production purposes. For the first time, a freeze-cast tubular membrane has been evaluated for oxygen permeation, exhibiting a value of 0.31 ml·min−1·cm−2 at 1000ºC under air and argon as feed and sweep gases, respectively. Finally, under the same conditions and increasing the oxygen partial pressure to get pure oxygen as feed, the oxygen permeation reached 1.07 ml·min−1·cm−2.

Mixed Ionic-Electronic Conducting Membranes (MIEC) for Their Application in Membrane Reactors: A Review

Mixed ionic-electronic conducting membranes have seen significant progress over the last 25 years as efficient ways to obtain oxygen separation from air and for their integration in chemical production systems where pure oxygen in small amounts is needed. Perovskite materials are the most employed materials for membrane preparation. However, they have poor phase stability and are prone to poisoning when subjected to CO2 and SO2, which limits their industrial application. To solve this, the so-called dual-phase membranes are attracting greater attention. In this review, recent advances on self-supported and supported oxygen membranes and factors that affect the oxygen permeation and membrane stability are presented. Possible ways for further improvements that can be pursued to increase the oxygen permeation rate are also indicated. Lastly, an overview of the most relevant examples of membrane reactors in which oxygen membranes have been integrated are provided.

Unprecedented Perovskite Oxyfluoride Membranes with High-Efficiency Oxygen Ion Transport Paths for Low-Temperature Oxygen Permeation

Unprecedented perovskite oxyfluoride membranes, a new generation of mixed ionic-electronic conducting (MIEC) membranes, feature extraordinary performance for low-temperature oxygen permeation, which transcend the performance of state-of-the-art MIEC membranes and fulfil commercial requirements. These results provide important progress for MIEC membranes and will potentially open the door to exploring high-performance MIEC compounds.