Synthesis of zeolite NaA membranes with high performance and high reproducibility on coarse macroporous supports

MOF-Based Membranes for Gas Separations

Metal-organic frameworks (MOFs) represent the largest known class of porous crystalline materials ever synthesized. Their narrow pore windows and nearly unlimited structural and chemical features have made these materials of significant interest for membrane-based gas separations. In this comprehensive review, we discuss opportunities and challenges related to the formation of pure MOF films and mixed-matrix membranes (MMMs). Common and emerging separation applications are identified, and membrane transport theory for MOFs is described and contextualized relative to the governing principles that describe transport in polymers. Additionally, cross-cutting research opportunities using advanced metrologies and computational techniques are reviewed. To quantify membrane performance, we introduce a simple membrane performance score that has been tabulated for all of the literature data compiled in this review. These data are reported on upper bound plots, revealing classes of MOF materials that consistently demonstrate promising separation performance. Recommendations are provided with the intent of identifying the most promising materials and directions for the field in terms of fundamental science and eventual deployment of MOF materials for commercial membrane-based gas separations.

Na+-gated water-conducting nanochannels for boosting CO2 conversion to liquid fuels

Robust, gas-impeding water-conduction nanochannels that can sieve water from small gas molecules such as hydrogen (H₂), particularly at high temperature and pressure, are desirable for boosting many important reactions severely restricted by water (the major by-product) both thermodynamically and kinetically. Identifying and constructing such nanochannels into large-area separation membranes without introducing extra defects is challenging. We found that sodium ion (Na⁺)-gated water-conduction nanochannels could be created by assembling NaA zeolite crystals into a continuous, defect-free separation membrane through a rationally designed method. Highly efficient in situ water removal through water-conduction nanochannels led to a substantial increase in carbon dioxide (CO₂) conversion and methanol yield in CO₂ hydrogenation for methanol production.

Second Cheese Whey Treatment Using Zeolite under Continuous Flow Mode and Its Application on Wheat Growth

The efficiency of natural zeolite to treat second cheese whey (SCW) and remove ammonium from artificial wastewater (AWW) was examined. Since zeolite has been reported to improve nitrogen availability in soils, its effect on wheat plant growth was also examined. Continuing a previous study using batch reactors, results are presented concerning experiments in fixed-bed columns under continuous operation. Results from the continuous flow column experiments using AWW and zeolite (2.0–2.8 mm) indicated that low flow rates (4 mL/min and 8 mL/min) did not significantly affect zeolite adsorption ability, while maximum zeolite adsorption capacity reached 15.30 mg NH4+-N/g. Finally, the effect of zeolite saturated with NH4+-N on plant growth was examined. The application of saturated zeolite affected significantly wheat plant growth and resulted in faster growth and higher biomass production.

Synthesis of a ZSM-5/NaA hybrid zeolite membrane using kaolin as a modification layer

A kaolin modification layer, which makes the surface of the support smooth and covers the defects on the support, not only attracts Si/Al active materials to the surface of the ceramic tube, but also dissolves under alkaline conditions to assist the growth of zeolite membranes.

LTA zeolite membranes: current progress and challenges in pervaporation

Linde Type A (LTA) zeolite-based membranes have demonstrated excellent selectivity in pervaporation due to their unique structural framework and interaction with water.

Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes

Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al₂O₃ supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.

A Novel Seeding Method of Interfacial Polymerization-Assisted Dip Coating for the Preparation of Zeolite NaA Membranes on Ceramic Hollow Fiber Supports

A novel seeding method combining interfacial polymerization (IP) technique with dip-coating operation was designed for directly coating nanosized NaA seed crystals (150 nm) onto the micrometer-sized α-Al2O3 hollow fiber support, in which the polyamide (PA) produced by IP acted as an effective medium to freeze and fix seed crystals at the proper position so that the controlled seed layer could be accomplished. While a coating suspension with only 0.5 wt % seed content was used, a very thin seed layer with high quality and good adhesion was achieved through dip coating twice without drying between, and the whole seeding process was operated at ambient conditions. The resulting zeolite NaA membranes not only exhibited high pervaporation (PV) performance with an average separation factor above 10000 and flux nearly 9.0 kg/m(2)·h in dehydration of 90 wt % ethanol aqueous solution at 348 K but also demonstrated great reproducibility by testing more than eight batches of zeolite membranes. In addition, this seeding strategy could be readily extended to the preparation of other supported zeolite membranes for a wide range of separation applications.

Methylcellulose-assisted synthesis of a compact and thin NaA zeolite membrane

The addition of methylcellulose (MC) in synthesis solution helped to patch the defects and retard the thickening of NaA zeolite membrane prepared via microwave heating.

Zeolite membranes – a review and comparison with MOFs

The latest developments in zeolite and MOF membranes are reviewed, with an emphasis on synthesis techniques. Industrial applications, hydrothermal stability, polymer-supported and mixed matrix membranes are some of the aspects discussed.