Polytetrafluoroethylene (PTFE) reinforced poly(ethersulphone)–poly(vinyl pyrrolidone) composite membrane for high temperature proton exchange membrane fuel cells

Overcoming the Electrode Challenges of High-Temperature Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells (PEMFCs) are becoming a major part of a greener and more sustainable future. However, the costs of high-purity hydrogen and noble metal catalysts alongside the complexity of the PEMFC system severely hamper their commercialization. Operating PEMFCs at high temperatures (HT-PEMFCs, above 120 °C) brings several advantages, such as increased tolerance to contaminants, more affordable catalysts, and operations without liquid water, hence considerably simplifying the system. While recent progresses in proton exchange membranes for HT-PEMFCs have made this technology more viable, the HT-PEMFC viscous acid electrolyte lowers the active site utilization by unevenly diffusing into the catalyst layer while it acutely poisons the catalytic sites. In recent years, the synthesis of platinum group metal (PGM) and PGM-free catalysts with higher acid tolerance and phosphate-promoted oxygen reduction reaction, in conjunction with the design of catalyst layers with improved acid distribution and more triple-phase boundaries, has provided great opportunities for more efficient HT-PEMFCs. The progress in these two interconnected fields is reviewed here, with recommendations for the most promising routes worthy of further investigation. Using these approaches, the performance and durability of HT-PEMFCs will be significantly improved.

Formation of a PVP-protected C/UO2/Pt catalyst in a direct ethanol fuel cell

In order to solve the problem that UO₂ in direct ethanol fuel cell anode catalysts is easily lost in acidic solution, resulting in the degradation of catalytic performance, this paper prepared a C/UO₂/PVP/Pt catalyst in three steps by adding polyvinylpyrrolidone (PVP). The test results by XRD, XPS, TEM and ICP-MS showed that PVP had a good encapsulation effect on UO₂, and the actual loading rates of Pt and UO₂ were similar to the theoretical values. When 10% PVP was added, the dispersion of Pt nanoparticles was significantly improved, which reduced the particle size of Pt nanoparticles and provided more ethanol electrocatalytic oxidation reaction sites. The test results by electrochemical workstation showed that the catalytic activity as well as the stability of the catalysts were optimized due to the addition of 10% PVP.

Hydrocarbon-Based Composite Membrane Using LCP-Nonwoven Fabrics for Durable Proton Exchange Membrane Water Electrolysis

A new hydrocarbon-based (HC) composite membrane was developed using liquid crystal polymer (LCP)-nonwoven fabrics for application in proton exchange membrane water electrolysis (PEMWE). A copolymer of sulfonated poly(arylene ether sulfone) with a sulfonation degree of 50 mol% (SPAES50) was utilized as an ionomer for the HC membranes and impregnated into the LCP-nonwoven fabrics without any surface treatment of the LCP. The physical interlocking structure between the SPAES50 and LCP-nonwoven fabrics was investigated, validating the outstanding mechanical properties and dimensional stability of the composite membrane in comparison to the pristine membrane. In addition, the through-plane proton conductivity of the composite membrane at 80 °C was only 15% lower than that of the pristine membrane because of the defect-free impregnation state, minimizing the decrease in the proton conductivity caused by the non-proton conductive LCP. During the electrochemical evaluation, the superior cell performance of the composite membrane was evident, with a current density of 5.41 A/cm² at 1.9 V, compared to 4.65 A/cm² for the pristine membrane, which can be attributed to the smaller membrane resistance of the composite membrane. From the results of the degradation rates, the prepared composite membrane also showed enhanced cell efficiency and durability during the PEMWE operations.

Advancements of Polyvinylpyrrolidone-Based Polymer Electrolyte Membranes for Electrochemical Energy Conversion and Storage Devices

Polymer electrolyte membranes (PEMs) play vital roles in electrochemical energy conversion and storage devices, such as polymer electrolyte membrane fuel cell (PEMFC), redox flow battery, and water electrolysis. As the crucial component of these devices, PEMs need to possess high ion conductivity and electronic insulation, remarkable mechanical and chemical stability, and outstanding isolation function for the materials on both sides of the cathode and anode. Polyvinylpyrrolidone has received widespread attention in the research of PEMs owing to its tertiary amine basic groups and exceptional hydrophilic properties. This review focuses on the application status of polyvinylpyrrolidone-based PEMs in PEMFC, vanadium redox flow battery, and alkaline water electrolysis, and describes in detail the key scientific problems in these fields, providing constructive suggestions and guidance for the application of polyvinylpyrrolidone-based PEMs in electrochemical energy conversion and storage devices.

Ultrathin and Super Strong UHMWPE Supported Composite Anion Exchange Membranes with Outstanding Fuel Cells Performance

For high-performance anion exchange membrane fuel cells (AEMFCs), the anion exchange membrane (AEMs) should be as thin as possible to reduce the ohmic resistance. However, the mechanical stability of ultrathin AEMs cannot be guaranteed, as well as a huge risk of gas (H₂ &O₂ ) permeation. In this work, composite AEMs based on ultrahigh molecular weight polyethylene (UHMWPE) are prepared by in situ bulk polymerization. The as-prepared composite membranes can be as thin as 4 µm, and possess super high strength beyond 150 MPa. It also shows extremely low hydrogen permeation, low water uptake, low dimensional swelling, high conductivity, and good alkaline stability. In addition, the fuel cell performance based on the ultrathin composite AEMs exhibits outstanding peak power density of 1014 and 534 mW cm^-2 for H₂ -O₂ and H₂ -Air (CO₂ -free) at 65 °C, respectively, as well as good short-term durability.

A Robust Composite Proton Exchange Membrane of Sulfonated Poly (Fluorenyl Ether Ketone) with an Electrospun Polyimide Mat for Direct Methanol Fuel Cells Application

As a key component of direct methanol fuel cells, proton exchange membranes with suitable thickness and robust mechanical properties have attracted increasing attention. On the one hand, a thinner membrane gives a lower internal resistance, which contributes highly to the overall electrochemical performance of the cell, on the other hand, strong mechanical strength is required for the application of proton exchange membranes. In this work, a sulfonated poly (fluorenyl ether ketone) (SPFEK)-impregnated polyimide nanofiber mat composite membrane (PI@SPFEK) was fabricated. The new composite membrane with a thickness of about 55 μm exhibited a tensile strength of 35.1 MPa in a hydrated state, which is about 65.8% higher than that of the pristine SPFEK membrane. The antioxidant stability test in Fenton’s reagent shows that the reinforced membrane affords better oxidation stability than does the pristine SPFEK membrane. Furthermore, the morphology, proton conductivity, methanol permeability, and fuel cell performance were carefully evaluated and discussed.

Advancements in proton exchange membranes for high-performance high-temperature proton exchange membrane fuel cells (HT-PEMFC)

The high-temperature proton exchange membrane fuel cell (HT-PEMFC) offers several advantages, such as high proton conductivity, high CO tolerance, good chemical/thermal stability, good mechanical properties, and low cost. The proton exchange membrane (PEM) is the critical component of HT-PEMFC. This work discusses the methods of current PEMs development for HT-PEMFC including modifications of Nafion® membranes and the advancement in composite PEMs based on non-fluorinated polymers. The modified Nafion®-based membranes can be used at temperatures up to 140 °C. Nevertheless, the application of Nafion®-based membranes is limited by their humidification with water molecules acting as proton carriers and, thus, by the operation conditions of membranes under a relative humidity below 20%. To obtain PEMs applied at higher temperatures under non-humidified conditions, phosphoric acid (PA) or ionic liquids (ILs) are used as proton carriers in PEMs based on non-fluorinated polymers. The research discussed in this work provides the approaches to improving the physicochemical properties and performance fuel cell of PEMs. The effects of polymer blending, crosslinking, and the incorporation of inorganic particles on the membrane properties and fuel cell performance have been scrutinized. The incorporation of inorganic particles modified with ILs might be an effective approach to designing high-performance PEMs for HT-PEMFC.

PVA and CS cross-linking combined with in situ chimeric SiO2 nanoparticle adhesion to enhance the hydrophilicity and antibacterial properties of PTFE flat membranes

Herein, a new hydrophilic and antibacterial polytetrafluoroethylene (PTFE) flat MF membrane was fabricated via a low-cost and simple preparation method in which chitosan (CS) was crosslinked with poly(vinyl alcohol) (PVA) using epichlorohydrin (ECH) as a cross-linker followed by in situ chimeric SiO₂ nanoparticle adhesion. The surface of the modified membrane had decreased C and F contents, and a large number of hydrophilic groups appeared. The treated membrane had good hydrophilicity and antibacterial properties. Moreover, the PTFE-modified membrane had high separation efficiency and antifouling property for oil-in-water emulsions. Finally, the hydrophilic stability of the PTFE membrane was studied by subjecting it to continuous water rinsing and soaking in solutions of different pH values. The present study demonstrates that this modified membrane has potential practical applications in industrial wastewater recovery.

Herein, a new hydrophilic and antibacterial PTFE flat MF membrane was fabricated via a low-cost and simple preparation method in which CS was crosslinked with PVA using ECH as a cross-linker followed by in situ chimeric SiO₂ nanoparticle adhesion.

Formation and investigation of dual cross-linked high temperature proton exchange membranes based on vinylimidazolium-functionalized poly(2,6-dimethyl-1,4-phenylene oxide) and polystyrene

Dual-crosslinking provides a new strategy to enhance the dimensional and mechanical stabilities of membranes with high acid doping content and conductivity.

Improved performance of poly(vinyl pyrrolidone)/phosphonated poly(2,6-dimethyl-1,4-phenylene oxide)/graphitic carbon nitride nanocomposite membranes for high temperature proton exchange membrane fuel cells

To achieve desirable performance of a polymer electrolyte membrane with higher proton conduction and better mechanical strength is a challenging work in the development of the phosphoric acid (PA) doped solid-state membrane.

A polybenzimidazole/graphite oxide based three layer membrane for intermediate temperature polymer electrolyte membrane fuel cells

PBI/GO/PBI composite membrane exhibited acceptable proton conductivity and fuel cell performance at 150 °C. The graphite oxide as proton conductor layer enhanced the mechanical strength and reduced the swelling ratio of electrolyte at intermediate temperature.

Application of a polytetrafluoroethylene (PTFE) flat membrane for the treatment of pre-treated ASP flooding produced water in a Daqing oilfield

Pre-treated ASP flooding oilfield water produced in Daqing, China was treated by a PTFE microfiltration membrane and the removal efficiency of the main pollutants in the oilfield-produced water was studied.

Preparation and properties of branched sulfonated poly(arylene ether ketone)/polytetrafluoroethylene composite materials for proton exchange membranes

Branched sulfonated poly(arylene ether ketone)s (BSPAEKs) exhibit excellent oxidative stability and solubility, making them suitable for proton exchange membranes (PEMs).

Phosphoric acid doped imidazolium silane crosslinked poly(epichlorihydrin)/PTFE as high temperature proton exchange membranes

Phosphoric acid doped novel high temperature proton exchange membranes based on the imidazolium functionalized poly(epichlorohydrin) and porous polyetrafluoroethylene were fabricated and investigated.

Novel quaternized mesoporous silica nanoparticle modified polysulfone-based composite anion exchange membranes for alkaline fuel cells

A polysulfone-based composite membrane with QMSNs showed improved conductivity, good morphologies without phase separation, acceptable mechanical properties, and alkaline and oxide resistance, opening up a new way to fabricate organic–inorganic composite AEMs.