Wettability, pore structure and performance of perfluorodecyl-modified silica membranes

Zirconia-Doped Methylated Silica Membranes via Sol-Gel Process: Microstructure and Hydrogen Permselectivity

In order to obtain a steam-stable hydrogen permselectivity membrane, with tetraethylorthosilicate (TEOS) as the silicon source, zirconium nitrate pentahydrate (Zr(NO₃)₄·5H₂O) as the zirconium source, and methyltriethoxysilane (MTES) as the hydrophobic modifier, the methyl-modified ZrO₂-SiO₂ (ZrO₂-MSiO₂) membranes were prepared via the sol-gel method. The microstructure and gas permeance of the ZrO₂-MSiO₂ membranes were studied. The physical-chemical properties of the membranes were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscope (SEM), and N₂ adsorption–desorption analysis. The hydrogen permselectivity of ZrO₂-MSiO₂ membranes was evaluated with Zr content, temperature, pressure difference, drying control chemical additive (glycerol) content, and hydrothermal stability as the inferred factors. XRD and pore structure analysis revealed that, as n_Zr increased, the MSiO₂ peak gradually shifted to a higher 2θ value, and the intensity gradually decreased. The study found that the permeation mechanism of H₂ and other gases is mainly based on the activation–diffusion mechanism. The separation of H₂ is facilitated by an increase in temperature. The ZrO₂-MSiO₂ membrane with n_Zr = 0.15 has a better pore structure and a suitable ratio of micropores to mesopores, which improved the gas permselectivities. At 200 °C, the H₂ permeance of MSiO₂ and ZrO₂-MSiO₂ membranes was 3.66 × 10⁻⁶ and 6.46 × 10⁻⁶ mol·m⁻²·s⁻¹·Pa⁻¹, respectively. Compared with the MSiO₂ membrane, the H₂/CO₂ and H₂/N₂ permselectivities of the ZrO₂-MSiO₂ membrane were improved by 79.18% and 26.75%, respectively. The added amount of glycerol as the drying control chemical additive increased from 20% to 30%, the permeance of H₂ decreased by 11.55%, and the permselectivities of H₂/CO₂ and H₂/N₂ rose by 2.14% and 0.28%, respectively. The final results demonstrate that the ZrO₂-MSiO₂ membrane possesses excellent hydrothermal stability and regeneration capability.

Microstructure and Hydrothermal Stability of Microporous Niobia-Silica Membranes: Effect of Niobium Doping Contents

Methyl-modified niobium-doped silica (Nb/SiO2) materials with various Nb/Si molar ratios (nNb) were fabricated using tetraethoxysilane and methyltriethoxysilane as the silica source and niobium pentachloride as the niobium source by the sol–gel method, and the Nb/SiO2 membranes were prepared thereof by the dip-coating process under an N2 calcining atmosphere. Their microstructures were characterized and gas permeances tested. The results showed that the niobium element existed in the formation of the Nb-O groups in the Nb/SiO2 materials. When the niobium doping content and the calcining temperature were large enough, the Nb2O5 crystals could be formed in the SiO2 frameworks. With the increase of nNb and calcination temperature, the formed particle sizes increased. The doping of Nb could enhance the H2/CO2 and H2/N2 permselectivities of SiO2 membranes. When nNb was equal to 0.08, the Nb/SiO2 membrane achieved a maximal H2 permeance of 4.83 × 10−6 mol·m−2·Pa−1·s−1 and H2/CO2 permselectivity of 15.49 at 200 °C and 0.1 MPa, which also exhibited great hydrothermal stability and thermal reproducibility.

A Methyl-Modified Silica Layer Supported on Porous Ceramic Membranes for the Enhanced Separation of Methyl Tert-Butyl Ether from Aqueous Solution

As a kind of volatile organic compound (VOC), methyl tert-butyl ether (MTBE) is hazardous to human health and destructive to the environment if not handled properly. MTBE should be removed before the release of wastewater. The present work supported the methyl-modified silica layer (MSL) on porous α-Al₂O₃ ceramic membranes with methyltrimethoxysilane (MTMS) as a precursor and pre-synthesized mesoporous silica microspheres as dopants by the sol-gel reaction and dip-coating method. MTMS is an environmentally friendly agent compared to fluorinated alkylsilane. The MSL-supported Al₂O₃ ceramic membranes were used for MTBE/water separation by pervaporation. The NMR spectra revealed that MTMS evolves gradually from an oligomer to a highly cross-linked methyl-modified silica species. Methyl-modified silica species and pre-synthesized mesoporous silica microspheres combine into hydrophobic mesoporous MSL. MSL makes the α-Al₂O₃ ceramic membranes transfer from amphiphilic to hydrophobic and oleophilic. The MSL-supported α-Al₂O₃ ceramic membranes (MSL-10) exhibit an MTBE/water separation factor of 27.1 and a total flux of 0.448 kg m⁻² h⁻¹, which are considerably higher than those of previously reported membranes that are modified by other alkylsilanes via the post-grafting method. The mesopores within the MSL provide a pathway for the transport of MTBE molecules across the membranes. The presence of methyl groups on the external and inner surface is responsible for the favorable separation performance and the outstanding long-term stability of the MSL-supported porous α-Al₂O₃ ceramic membranes.

The opportunity of membrane technology for hydrogen purification in the power to hydrogen (P2H) roadmap: a review

The global energy market is in a transition towards low carbon fuel systems to ensure the sustainable development of our society and economy. This can be achieved by converting the surplus renewable energy into hydrogen gas. The injection of hydrogen (⩽10% v/v) in the existing natural gas pipelines is demonstrated to have negligible effects on the pipelines and is a promising solution for hydrogen transportation and storage if the end-user purification technologies for hydrogen recovery from hydrogen enriched natural gas (HENG) are in place. In this review, promising membrane technologies for hydrogen separation is revisited and presented. Dense metallic membranes are highlighted with the ability of producing 99.9999999% (v/v) purity hydrogen product. However, high operating temperature (⩾300 °C) incurs high energy penalty, thus, limits its application to hydrogen purification in the power to hydrogen roadmap. Polymeric membranes are a promising candidate for hydrogen separation with its commercial readiness. However, further investigation in the enhancement of H₂/CH₄ selectivity is crucial to improve the separation performance. The potential impacts of impurities in HENG on membrane performance are also discussed. The research and development outlook are presented, highlighting the essence of upscaling the membrane separation processes and the integration of membrane technology with pressure swing adsorption technology.

Mesoporous Silica Membranes Silylated by Fluorinated and Non-Fluorinated Alkylsilanes for the Separation of Methyl Tert-Butyl Ether from Water

It is of great significance to separate hazardous methyl tert-butyl ether (MTBE) from water in terms of environmental protection and human health. In the present work, α-Al₂O₃-suppotred silica membranes were prepared by the sol-gel and dip-coating technique. Two fluorinated alkylsilanes (1H,1H,2H,2H-perfluorooctyltriethoxysilane (PFOTES) and trifluoropropyltriethoxysilane (TFPTES)) and two non-fluorinated alkylsilanes (octyltriethoxysilane (OTES) and propyltriethoxysilane (PTES)) were adopted to silylate the silica membrane by the post-grafting method which is used for the separation of MTBE from water by pervaporation. The results show that silylation enhances the hydrophobicity of silica membranes. The silylated silica membranes are selective towards MTBE, and the MTBE/water separation factor varies with grafting agents in the order: PFOTES > TFPTES > OTES > PTES. Membranes silylated with fluorinated carbon chains seem to be more selective towards MTBE than those with non-fluorinated carbon chains. The total flux is proportional to the pore volume of silica membranes, which depends on grafting agents in the order: PTES > PFOTES > OTES > TFPTES. Considering both total flux and selectivity, the PFOTES-SiO₂ membrane is most effective in separation, with a MTBE/water separation factor of 24.6 and a total flux of 0.35 kg m^-2 h^-1 under a MTBE concentration of 3.0% and a feed temperature of 30 °C.

Surface Modification of Cotton Fabric Using TiO2 Nanoparticles for Self-Cleaning, Oil-Water Separation, Antistain, Anti-Water Absorption, and Antibacterial Properties

Superhydrophobicity is of interest for practical applications such as water repellency, self-cleaning, stain resistance, antibacterial properties, and oil-water separation. In this work, a superhydrophobic coating on cotton fabric is prepared by simple immersion in TiO₂ nanoparticles and perfluorodecyltriethoxysilane solution. Its antiwetting properties, surface morphology, and functionality are characterized. The cotton fabric shows superhydrophobicity with a water static contact angle of 169.3 ± 2.1° and tilt angle of 6.3 ± 2.0°. The coating is also characterized by performing stability tests, and it shows excellent mechanical durability, chemical stability, and thermal stability. Additionally, the water droplet dynamic on the coated surface is also studied. The coated cotton fabric exhibits excellent self-cleaning, stain resistance, rust stain resistance, anti-water absorption, and antibacterial properties. It can also be used in oil-water separation with a high separation efficiency and excellent reusability.

Fabrication of superoleophobic cotton fabric for multi-purpose applications

Superoleophobicity is of interest for practical applications such as liquid repellency, self-cleaning, stain resistance, anti-bacterial properties and oil-water separation. In this work, the superoleophobic coating on cotton fabric was applied by simple immersion in TiO₂ nanoparticles, perfluorodecyltriethoxysilane and tertraethylorthosilicate solution. Its anti-wetting properties, surface morphology and functionality were characterized. The coated cotton fabric shows superoleophobicity with oil (surface tension more than 27 mN m^-1) contact angle of 152° and tilt angle of 6°. Furthermore, the superoleophobic cotton fabric was demonstrated to exhibit self-cleaning, stain resistance, mechanical durability, chemical stability, thermal stability, anti-bacterial properties and oil-water separation capabilities. This article is part of the theme issue 'Bioinspired materials and surfaces for green science and technology (part 2)'.

Preparation of Silica Aerogels by Ambient Pressure Drying without Causing Equipment Corrosion

The silica aerogels were prepared via a sol-gel technique and ambient pressure drying by using industrial solid wastes, dislodged sludges, as raw materials. A strategy was put forward to reduce the corrosion of equipment during the drying procedure. The pore structure, hydrophobicity, and thermal insulation property of the obtained samples were investigated in detail. The results show that the corrosion can be effectively avoided by using an equimolar mixture of trimethylchlorosilane (TMCS) and hexamethyldisilazane (HMDS) as silylation agents. At a Si:TMCS:HMDS molar ratio of 1:0.375:0.375, the silica aerogels possess a desirable pore structure with a pore volume of 3.3 ± 0.1 cm³/g and a most probable pore size of 18.5 nm, a high hydrophobicity with a water contact angle of 144.2 ± 1.1°, and a low thermal conductivity of 0.031 ± 0.001 W/(m∙K).