Fabrication of a novel dual-layer (PES/PVDF) hollow fiber ultrafiltration membrane for wastewater treatment

Enhancing Sustainability in PLA Membrane Preparation through the Use of Biobased Solvents

For the first time, ultrafiltration (UF) green membranes were prepared through a sustainable route by using PLA as a biopolymer and dihydrolevoclucosenone, whose trade name is Cyrene™ (Cyr), dimethyl isosorbide (DMI), and ethyl lactate (EL) as biobased solvents. The influence of physical-chemical properties of the solvent on the final membrane morphology and performance was evaluated. The variation of polymer concentration in the casting solution, as well as the presence of Pluronic® (Plu) as a pore former agent, were assessed as well. The obtained results highlighted that the final morphology of a membrane was strictly connected with the interplaying of thermodynamic factors as well as kinetic ones, primarily dope solution viscosity. The pore size of the resulting PLA membranes ranged from 0.02 to 0.09 μm. Membrane thickness and porosity varied in the range of 0.090-0.133 mm of 75-87%, respectively, and DMI led to the most porous membranes. The addition of Plu to the casting solution showed a beneficial effect on the membrane contact angle, allowing the formation of hydrophilic membranes (contact angle < 90°), and promoted the increase of pore size as well as the reduction of membrane crystallinity. PLA membranes were tested for pure water permeability (10-390 L/m2 h bar).

Fabrication and characterization of dual-layer hollow fibre membranes incorporating poly(citric acid)-grafted GO with enhanced antifouling properties for water treatment

Membrane fouling during the filtration process is a perennial issue and could lead to reduced separation efficiency. In this work, poly(citric acid)-grafted graphene oxide (PGO) was incorporated into a matrix of single-layer hollow fibre (SLHF) and dual-layer hollow fibrr (DLHF) membranes, respectively, aiming to improve membrane antifouling properties during water treatment. Different loadings of PGO ranging from 0 to 1 wt% were first introduced into the SLHF to identify the best PGO loading for the DLHF preparation with its outer layer modified by nanomaterials. The findings showed that at the optimized PGO loading of 0.7 wt%, the resultant SLHF membrane could achieve higher water permeability and bovine serum albumin rejection compared to the neat SLHF membrane. This is due to the improved surface hydrophilicity and increased structural porosity upon incorporation of optimized PGO loading. When 0.7 wt% PGO was introduced only to the outer layer of DLHF, the cross-sectional matrix of the membrane was altered, forming microvoids and spongy-like structures (more porous). Nevertheless, the BSA rejection of the membrane was improved to 97.7% owing to an inner selectivity layer produced from a different dope solution (without the PGO). The DLHF membrane also demonstrated significantly higher antifouling properties than the neat SLHF membrane. Its flux recovery rate is 85%, i.e. 37% better than that of a neat membrane. By incorporating hydrophilic PGO into the membrane, the interaction of the hydrophobic foulants with the membrane surface is greatly reduced.

Scale Design of Dual-Layer Polyphenylsulfone/Sulfonated Polyphenylsulfone Hollow Fiber Membranes for Nanofiltration

This study focuses on the synthesis and characterization of dual-layer sulfonated polyphenylenesulfone (SPPSu) nanocomposite hollow fiber nanofiltration membranes incorporating titanium dioxide (TiO2) nanoparticles through the phase inversion technique. Advanced tools and methods were employed to systematically evaluate the properties and performance of the newly developed membranes. The investigation primarily centered on the impact of TiO2 addition in the SPPSu inner layer on pure water permeability and salt rejection. The nanocomposite membranes exhibited a remarkable three-fold increase in pure water permeability, achieving a flux of 5.4 L/m2h.bar compared to pristine membranes. The addition of TiO2 also enhanced the mechanical properties, with an expected tensile strength increase from 2.4 to 3.9 MPa. An evaluation of salt rejection performance using a laboratory-scale filtration setup revealed a maximal rejection of 95% for Mg2SO4, indicating the effective separation capabilities of the modified dual-layer hollow fiber nanocomposite membranes for divalent ions. The successful synthesis and characterization of these membranes highlight their potential for nanofiltration processes, specifically in selectively separating divalent ions from aqueous solutions, owing to their improved pure water flux, mechanical strength, and salt rejection performance.

Effect of Polyvinylidene Fluoride Membrane Production Conditions on Its Structure and Performance Characteristics

Poly (vinylidene fluoride) membranes were prepared by freeze-casting. The effects of PVDF concentration, and freezing temperature on the morphology, crystallization, and performance of prepared membranes were examined. Polymer concentration was varied from 10 to 25 wt%. The freezing temperature was varied from -5 to -25 °C. Dimethyl sulfoxide (DMSO) and distilled water were used as solvents and non-solvents, respectively. The first step of this study was devoted to estimating the optimal concentration of PVDF solution in DMSO. Membranes prepared at different ratios were characterized using physical and mechanical characteristics and porosity. The second step was to optimize the time required for the production of the membranes. In the third step, it was shown that the freezing temperature had a remarkable effect on the morphology of the membranes: as the temperature decreases, there is a transition from spherulite structures to interconnected pores. It was shown that the diversity in the pore pattern for PVDF affects remarkably the water permeability through the polymer membrane. During the monitoring of the spread of crystallized areas during the formation of the membrane, it was found that the crystallization of the solvent begins at localized points of the microscale, further crystallized areas spread radially or unevenly along the surface of the solution, forming contact borders, which can lead to changes in the properties of the membrane in its area.

ZrO2-TiO2 Incorporated PVDF Dual-Layer Hollow Fiber Membrane for Oily Wastewater Treatment: Effect of Air Gap

Dual-layer hollow fiber (DLHF) nanocomposite membrane prepared by co-extrusion technique allows a uniform distribution of nanoparticles within the membrane outer layer to enhance the membrane performance. The effects of spinning parameters especially the air gap on the physico-chemical properties of ZrO2-TiO2 nanoparticles incorporated PVDF DLHF membranes for oily wastewater treatment have been investigated in this study. The zeta potential of the nanoparticles was measured to be around -16.5 mV. FESEM-EDX verified the uniform distribution of Ti, Zr, and O elements throughout the nanoparticle sample and the TEM images showed an average nanoparticles grain size of ~12 nm. Meanwhile, the size distribution intensity was around 716 nm. A lower air gap was found to suppress the macrovoid growth which resulted in the formation of thin outer layer incorporated with nanoparticles. The improvement in the separation performance of PVDF DLHF membranes embedded with ZrO2-TiO2 nanoparticles by about 5.7% in comparison to the neat membrane disclosed that the incorporation of ZrO2-TiO2 nanoparticles make them potentially useful for oily wastewater treatment.

Effects of Room Temperature Stretching and Annealing on the Crystallization Behavior and Performance of Polyvinylidene Fluoride Hollow Fiber Membranes

A treatment consisting of room temperature stretching and subsequent annealing was utilized to regulate the morphology and performance of polyvinylidene fluoride (PVDF) hollow fiber membranes. The effects of stretching ratios and stretching rates on the crystallization behavior, morphology, and performance of the PVDF membranes were investigated. The results showed that the treatment resulted in generation of the β crystalline phase PVDF and increased the crystallinity of the membrane materials. The treatment also brought about the orientation of the membrane pores along the stretching direction and led to an increase in the mean pore size of the membranes. In addition, as the stretching ratio increased, the tensile strength and permeation flux were improved while the elongation at break was depressed. However, compared to the stretching ratio, the stretching rate had less influence on the membrane structure and performance. In general, as the stretching ratio was 50% and the stretching rate was 20 mm/min, the tensile strength was increased by 36% to 7.47 MPa, and the pure water flux was as high as 776.28 L/(m²·h·0.1bar), while the mean pore size was not changed significantly. This research proved that the room temperature stretching and subsequent annealing was a simple but effective method for regulating the structure and the performance of the PVDF porous membranes.

Effect of on-line stretching treatment on the structure and performance of polyvinyl chloride hollow fiber membranes

In this work, polyvinyl chloride (PVC) hollow fiber membranes were prepared via a melt-spinning method and on-line stretching treatment. Gamma-butyrolactone (GBL) and epoxidized soybean oil (ESO) were selected as the solvent and the thermal stabilizer, respectively. The effects of on-line stretching treatment on the membrane structure and performance were characterized by means of morphology, surface roughness, pore size distribution, permeation performance and so on. The morphology showed that the prepared PVC hollow fiber membrane belonged to a homogeneous membrane. The on-line stretching treatment decreased the roughness of the inner surface and the outer surface, but it increased the water contact angle, mean pore size, porosity and pure water flux. Meanwhile, the pore size distribution range remained stable and narrow. The rejection of Direct Black 19 particles was higher than 90% when it approached a steady value. This type of membrane filtration was a deep intercept. Furthermore, the tensile strength increased with the increment of stretching ratio, and the elongation at break showed the opposite trend. The biggest tensile strength could be obtained as the stretching ratio reached 3.0 and was 23.89 MPa.

In this work, polyvinyl chloride (PVC) hollow fiber membranes were prepared via a melt-spinning method and on-line stretching treatment.

New insight into the adsorption behaviour of effluent organic matter on organic-inorganic ultrafiltration membranes: a combined QCM-D and AFM study

Adsorption of organic matter on membranes plays a major role in determining the fouling behaviour of membranes. This study investigated effluent organic matter (EfOM) adsorption behaviour onto poly(vinylidene fluoride) (PVDF) membrane blended with SiO₂ nanoparticles using quartz crystal microbalance with dissipation monitoring (QCM-D) and atomic force microscopy (AFM). The QCM-D results suggested that low adsorption of EfOM and an EfOM layer with a non-rigid and open structure was formed on SiO₂-terminated membrane surfaces. Conformational assessment showed that EfOM undergoes adsorption via two steps: (i) in the initial stage, a rapid adsorption of EfOM accumulated onto the membrane; (ii) the change in dissipation was still occurring when the adsorption frequency reached balance, and the layer tended towards a more rearranged or organized secondary structure upon adsorption onto the more hydrophilic surface. For the AFM force test, when a self-made EfOM-coated probe approached the membrane, a 'jump-in' was observed for the hydrophobic membrane after repulsion at a small distance, while only repulsive forces were observed for PVDF/SiO₂ membranes. This study demonstrated that the PVDF/SiO₂ membrane changed the entire filtration process, forming a 'soft' open conformation in the foulant layer.

Ion-Responsive Channels of Zwitterion-Carbon Nanotube Membrane for Rapid Water Permeation and Ultrahigh Mono-/Multivalent Ion Selectivity

The rational combination of polymer matrix and nanostructured building blocks leads to the formation of composite membranes with unexpected capability of selectivity of monovalent electrolytes and water, which affords the feasibility to effeciently remove harmful ions and neutral molecules from the environment of concentrated salines. However, the multivalent ion rejection in salined water of routine nanocomposite membranes was less than 98% when ion strength is high, resulting in a poor ion selectivity far below the acceptable value. In this contribution, the ion-responsive membrane with zwitterion-carbon nanotube (ZCNT) entrances at the surface and nanochannels inside membrane has been proposed to obtain ultrahigh multivalent ion rejection. The mean effective pore diameter of ZCNT membrane was dedicated tuned from 1.24 to 0.54 nm with the rise in Na2SO4 concentration from 0 to 70 mol m(-3) as contrary to the conventional rejection drop in carbon nanotube (CNT) membrane. The ultrahigh selective permeabilities of monovalent anions against divalent anions of 93 and against glucose of 5.5 were obtained on ZCNT membrane, while such selectivities were only 20 and 1.6 for the pristine CNT membrane, respectively. The ZCNT membranes have potential applications in treatment of salined water with general NaCl concentration from 100 to 600 mol m(-3), which are widely applicable in desalination, food, and biological separation processes.

High hydrophilicity and excellent adsorption ability of a stretched polypropylene/graphene oxide composite membrane achieved by plasma assisted surface modification

Through a plasma treatment, a PP-based composite membrane with a high hydrophilicity and an excellent adsorption ability was developed.