The performance of Pd–Ag alloy membrane films under exposure to trace amounts of H2S

Pore flow-through catalytic membrane reactor for steam methane reforming: characterization and performance

A new reactor configuration with low Pd loadings allows good methane conversion results at low temperatures.

The opportunity of membrane technology for hydrogen purification in the power to hydrogen (P2H) roadmap: a review

The global energy market is in a transition towards low carbon fuel systems to ensure the sustainable development of our society and economy. This can be achieved by converting the surplus renewable energy into hydrogen gas. The injection of hydrogen (⩽10% v/v) in the existing natural gas pipelines is demonstrated to have negligible effects on the pipelines and is a promising solution for hydrogen transportation and storage if the end-user purification technologies for hydrogen recovery from hydrogen enriched natural gas (HENG) are in place. In this review, promising membrane technologies for hydrogen separation is revisited and presented. Dense metallic membranes are highlighted with the ability of producing 99.9999999% (v/v) purity hydrogen product. However, high operating temperature (⩾300 °C) incurs high energy penalty, thus, limits its application to hydrogen purification in the power to hydrogen roadmap. Polymeric membranes are a promising candidate for hydrogen separation with its commercial readiness. However, further investigation in the enhancement of H₂/CH₄ selectivity is crucial to improve the separation performance. The potential impacts of impurities in HENG on membrane performance are also discussed. The research and development outlook are presented, highlighting the essence of upscaling the membrane separation processes and the integration of membrane technology with pressure swing adsorption technology.

Flux-Reducing Tendency of Pd-Based Membranes Employed in Butane Dehydrogenation Processes

We report on the effect of butane and butylene on hydrogen permeation through thin state-of-the-art Pd-Ag alloy membranes. A wide range of operating conditions, such as temperature (200-450 °C) and H2/butylene (or butane) ratio (0.5-3), on the flux-reducing tendency were investigated. In addition, the behavior of membrane performance during prolonged exposure to butylene was evaluated. In the presence of butane, the flux-reducing tendency was found to be limited up to the maximum temperature investigated, 450 °C. Compared to butane, the flux-reducing tendency in the presence of butylene was severe. At 400 °C and 20% butylene, the flux decreases by ~85% after 3 h of exposure but depends on temperature and the H2/butylene ratio. In terms of operating temperature, an optimal performance was found at 250-300 °C with respect to obtaining the highest absolute hydrogen flux in the presence of butylene. At lower temperatures, the competitive adsorption of butylene over hydrogen accounts for a large initial flux penalty.

Advances in membranes and membrane reactors for the Fischer-Tropsch synthesis process for biofuel production

The biomass-to-liquid (BtL) process is a promising technology to obtain clean, liquid, second-generation biofuels and chemicals. The BtL process, which comprises several steps, is based upon the gasification of biomass and the catalytic transformation of the syngas that is obtained via the Fischer-Tropsch synthesis (FTS) reaction, producing a hydrocarbon pool known as syncrude. The FTS process is a well-established technology, and there are currently very large FTS plants operating worldwide that produce liquid fuels and hydrocarbons from natural gas (NG) (gas-to-liquids, GtL process) and coal (coal-to-liquids, CtL process). Due to the limited availability of local biomass, the size of the BtL plants should be downscaled compared to that of a GtL or CtL plant. Since the feasibility of the XtL (X refers to any energy source that can be converted to liquid, including coal, NG, biomass, municipal solid waste, etc.) processes is strongly influenced by the economies of scale, the viability of small-scale BtL plants can be compromised. An interesting approach to overcome this issue is to increase the productivity of the FTS process by developing reactors and catalysts with higher productivities to generate the desired product fraction. Recently, by integrating membrane reactors with the FTS process the gas feeding and separation unit have been demonstrated in a single reactor. In this review, the most significant achievements in the field of catalytic membrane reactors for the FTS process will be discussed. Different types of membranes and configurations of membrane reactors, including H2O separation and H2-feed distribution, among others, will be analyzed.

Effect of Hydrogen Separation on Coal Char Gasification with Subcritical Steam Using a Calcium-Based CO2 Sorbent

Coal char was gasified using subcritical steam with/without a CO₂ sorbent (CaO) and/or a hydrogen separation membrane (palladium-23% silver) in a batch/semibatch autoclave reactor to investigate the kinetics in terms of the effect of hydrogen separation at 590-650 °C and 1.9-2.4 MPa in order to support a hydrogen production process of the HyPr-RING method. CO₂ sorption by CaO affects the production rate of H₂ but scarcely affected the carbon conversion to gas. Hydrogen separation promotes the hydrogen production in spite of the absence of CO₂ sorption. The effect of hydrogen separation on hydrogen yield and carbon conversion was higher than that of CO₂ sorption. A higher gasification temperature increased the hydrogen yield and carbon conversion. Using a first-order reaction form in parallel, the gasification reaction mechanism was explained for the components of the volatile matter and char in coal char. A higher reaction temperature results in an increase of the values of any kinetic constant for subcritical steam gasification of Adaro coal char with/without CaO and/or a hydrogen separation membrane. CO₂ sorption promoted hydrogen production due to the tar from volatiles with the catalytic effects of CaO, whereas hydrogen separation promoted hydrogen production due to char.

Modeling Sulfur Poisoning of Palladium Membranes Used for Hydrogen Separation

Hydrocarbons are the most important source for hydrogen production. A combined reaction-separation process using inorganic membranes can significantly increase the reaction conversion by shifting the equilibrium toward product formation. Sulfur poisoning is a significant problem as it deactivates the most commonly used metallic membranes. The relationship of the membrane activity and surface coverage with the surface structure has been recognized in the literature. A theoretical model to simulate hydrogen transport in the presence of sulfur compounds is presented. This model accounts for active site deactivation and permanent structural damage to the membrane. Transport and reaction rate parameters used in the model have been estimated from experimental data. Qualitatively, the model represents well the behavior of inorganic membranes, including partial membrane activity regeneration after the sulfur source is removed.

Recent Advances in Pd-Based Membranes for Membrane Reactors

Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys, supports, deposition/production techniques, etc. High flux and cheap membranes, yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly, when employing the membranes in fluidized bed reactors, the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes, the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports, materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes, resistance to hydrogen embrittlement and stability at high temperature.