Preparation of covalently cross-linked sulfonated polybenzimidazole membranes for vanadium redox flow battery applications

The Critical Analysis of Membranes toward Sustainable and Efficient Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFB) are a promising technology for large-scale storage of electrical energy, combining safety, high capacity, ease of scalability, and prolonged durability; features which have triggered their early commercial implementation. Furthering the deployment of VRFB technologies requires addressing challenges associated to a pivotal component: the membrane. Examples include vanadium crossover, insufficient conductivity, escalated costs, and sustainability concerns related to the widespread adoption of perfluoroalkyl-based membranes, e.g., perfluorosulfonic acid (PFSA). Herein, recent advances in high-performance and sustainable membranes for VRFB, offering insights into prospective research directions to overcome these challenges, are reviewed. The analysis reveals the disparities and trade-offs between performance advances enabled by PFSA membranes and composites, and the lack of sustainability in their final applications. The potential of PFSA-free membranes and present strategies to enhance their performance are discussed. This study delves into vital membrane parameters to enhance battery performance, suggesting protocols and design strategies to achieve high-performance and sustainable VRFB membranes.

An Ultra-Low Self-Discharge Aqueous|Organic Membraneless Battery with Minimized Br2 Cross-Over

Batteries dissolving active materials in liquids possess safety and size advantages compared to solid-based batteries, yet the intrinsic liquid properties lead to material cross-over induced self-discharge both during cycling and idle when the electrolytes are in contact, thus highly efficient and cost-effective solutions to minimize cross-over are in high demand. An ultra-low self-discharge aqueous|organic membraneless battery using dichloromethane (CH2 Cl2 ) and tetrabutylammonium bromide (TBABr) added to a zinc bromide (ZnBr2 ) solution as the electrolyte is demonstrated. The polybromide is confined in the organic phase, and bromine (Br2 ) diffusion-induced self-discharge is minimized. At 90% state of charge (SOC), the membraneless ZnBr2 |TBABr (Z|T) battery shows an open circuit voltage (OCV) drop of only 42 mV after 120 days, 152 times longer than the ZnBr2  battery, and superior to 102 previous reports from all types of liquid active material batteries. The 120-day capacity retention of 95.5% is higher than commercial zinc-nickel (Zn-Ni) batteries and vanadium redox flow batteries (VRFB, electrolytes stored separately) and close to lithium-ion (Li-ion) batteries. Z|T achieves >500 cycles (2670 h, 0.5 m electrolyte, 250 folds of membraneless ZnBr2  battery) with ≈100% Coulombic efficiency (CE). The simple and cost-effective design of Z|T provides a conceptual inspiration to regulate material cross-over in liquid-based batteries to realize extended operation.

TiO2 Containing Hybrid Composite Polymer Membranes for Vanadium Redox Flow Batteries

In recent years, vanadium redox flow batteries (VRFB) have captured immense attraction in electrochemical energy storage systems due to their long cycle life, flexibility, high-energy efficiency, time, and reliability. In VRFB, polymer membranes play a significant role in transporting protons for current transmission and act as barriers between positive and negative electrodes/electrolytes. Commercial polymer membranes (such as Nafion) are the widely used IEM in VRFBs due to their outstanding chemical stability and proton conductivity. However, the membrane cost and increased vanadium ions permeability limit its commercial application. Therefore, various modified perfluorinated and non-perfluorinated membranes have been developed. This comprehensive review primarily focuses on recent developments of hybrid polymer composite membranes with inorganic TiO₂ nanofillers for VRFB applications. Hence, various fabrications are performed in the membrane with TiO₂ to alter their physicochemical properties for attaining perfect IEM. Additionally, embedding the -SO₃H groups by sulfonation on the nanofiller surface enhances membrane proton conductivity and mechanical strength. Incorporating TiO₂ and modified TiO₂ (sTiO₂, and organic silica modified TiO₂) into Nafion and other non-perfluorinated membranes (sPEEK and sPI) has effectively influenced the polymer membrane properties for better VRFB performances. This review provides an overall spotlight on the impact of TiO₂-based nanofillers in polymer matrix for VRFB applications.

A novel green lignosulfonic acid/Nafion composite membrane with reduced cost and enhanced thermal stability

A green biopolymer, lignosulfonate acid (LSA), was first used as an additive in the Nafion membrane for fuel cell applications. The Nafion/LSA composite membrane displayed enhanced thermal stability and other satisfactory properties due to the stable aromatic groups and multiple active sites of LSA. More importantly, the cost-effectiveness and simple fabrication of such novel composite PEMs make their use in PEMFCs very attractive and economical.

Comparison of Water-Removal Efficiency of Molecular Sieves Vibrating by Rotary Shaking and Electromagnetic Stirring from Feedstock Oil for Biofuel Production

Adequate water-removal techniques are requisite to remain superior biofuel quality. The effects of vibrating types and operating time on the water-removal efficiency of molecular sieves were experimentally studied. Molecular sieves of 3 Å pore size own excellent hydrophilic characteristics and hardly absorb molecules other than water. Molecular sieves of 3 Å accompanied by two different vibrating types, rotary shaking and electromagnetic stirring, were used to remove initial water from the reactant mixture of feedstock oil in order to prevent excessive growth or breeding of microorganisms in the biofuel product. The physical structure of about 66% molecular sieves was significantly damaged due to shattered collision between the magnetic bar and molecular sieves during electromagnetic stirring for 1 h. The molecular sieves vibrated by the rotary shaker appeared to have relatively higher water-removal efficiency than those by the electromagnetic stirrer and by keeping the reactant mixture motionless by 6 and 5 wt.%, respectively. The structure of the molecular sieves vibrated by an electromagnetic stirrer and thereafter being dehydrated appeared much more irregular and damaged, and the weight loss accounted for as high as 19 wt.%. In contrast, the structure of the molecular sieves vibrated by a rotary shaker almost remained original ball-shaped, and the weight loss was much less after regenerative treatment for those molecular sieves. As a consequence, the water-removal process using molecular sieves vibrated by the rotary shaker is considered a competitive method during the biofuel production reaction to achieve a superior quality of biofuels.

Polymer Membranes for All-Vanadium Redox Flow Batteries: A Review

Redox flow batteries such as the all-vanadium redox flow battery (VRFB) are a technical solution for storing fluctuating renewable energies on a large scale. The optimization of cells regarding performance, cycle stability as well as cost reduction are the main areas of research which aim to enable more environmentally friendly energy conversion, especially for stationary applications. As a critical component of the electrochemical cell, the membrane influences battery performance, cycle stability, initial investment and maintenance costs. This review provides an overview about flow-battery targeted membranes in the past years (1995-2020). More than 200 membrane samples are sorted into fluoro-carbons, hydro-carbons or N-heterocycles according to the basic polymer used. Furthermore, the common description in membrane technology regarding the membrane structure is applied, whereby the samples are categorized as dense homogeneous, dense heterogeneous, symmetrical or asymmetrically porous. Moreover, these properties as well as the efficiencies achieved from VRFB cycling tests are discussed, e.g., membrane samples of fluoro-carbons, hydro-carbons and N-heterocycles as a function of current density. Membrane properties taken into consideration include membrane thickness, ion-exchange capacity, water uptake and vanadium-ion diffusion. The data on cycle stability and costs of commercial membranes, as well as membrane developments, are compared. Overall, this investigation shows that dense anion-exchange membranes (AEM) and N-heterocycle-based membranes, especially poly(benzimidazole) (PBI) membranes, are suitable for VRFB requiring low self-discharge. Symmetric and asymmetric porous membranes, as well as cation-exchange membranes (CEM) enable VRFB operation at high current densities. Amphoteric ion-exchange membranes (AIEM) and dense heterogeneous CEM are the choice for operation mode with the highest energy efficiency.

Inducing microstructural changes in Nafion by incorporating graphitic carbon nitride to enhance the vanadium-blocking effect

Two-dimensional graphitic carbon nitride (g-C₃N₄) nanosheets are introduced into a Nafion matrix to prepare a ‘vanadium-blocking’ recast Nafion membrane for vanadium redox flow battery (VRFB) applications.

Polybenzimidazole/Nafion hybrid membrane with improved chemical stability for vanadium redox flow battery application

In order to increase the chemical stability of polybenzimidazole (PBI) membrane against the highly oxidizing environment of a vanadium redox flow battery (VRFB), PBI/Nafion hybrid membrane was developed by spray coating a Nafion ionomer onto one surface of the PBI membrane. The acid–base interaction between the sulfonic acid of the Nafion and the benzimidazole of the PBI created a stable interfacial adhesion between the Nafion layer and the PBI layer. The hybrid membrane showed an area resistance of 0.269 Ω cm² and a very low vanadium permeability of 1.95 × 10⁻⁹ cm² min⁻¹. The Nafion layer protected the PBI from chemical degradation under accelerated oxidizing conditions of 1 M VO₂⁺/5 M H₂SO₄, and this was subsequently examined in spectroscopic analysis. In the VRFB single cell performance test, the cell with the hybrid membrane showed better energy efficiency than the Nafion cell with 92.66% at 40 mA cm⁻² and 78.1% at 100 mA cm⁻² with no delamination observed between the Nafion layer and the PBI layer after the test was completed.

Novel polybenzimidazole (PBI)/Nafion hybrid membranes for the VRFB are made by spray coating a Nafion layer to protect PBI from chemical degradation.

Silane Cross-Linked Sulfonted Poly(Ether Ketone/Ether Benzimidazole)s for Fuel Cell Applications

γ-(2,3-epoxypropoxy) propyltrimethoxysilane (KH-560) was incorporated in various proportions into side-chain-type sulfonated poly(ether ketone/ether benzimidazole) (SPEKEBI) as a crosslinker, to make membranes with high ion exchange capacities and excellent performance for direct methanol fuel cells (DMFCs). Systematical measurements including Fourier transform infrared (FT-IR), scanning electron microscopy-energy-dispersive and X-ray photoelectron spectroscopy (XPS) proved the complete disappearance of epoxy groups in KH-560 and the existence of Si in the membranes. The resulting membranes showed increased mechanical strength and thermal stability compared to the unmodified sulfonated poly(ether ketone/ether benzimidazole) membrane in appropriate doping amount. Meanwhile, the methanol permeability has decreased, leading to the increase of relative selectivities of SPEKEBI-x-SiO₂ membranes. Furthermore, the H₂/O₂ cell performance of SPEKEBI-2.5-SiO₂ membrane showed a much higher peak power density compared with the pure SPEKEBI memrbrane.