Mixed matrix membranes based on dual-functional MgO nanosheets for olefin/paraffin separation

Polydimethylsiloxane/Magnesium Oxide Nanosheet Mixed Matrix Membrane for CO2 Separation Application

Carbon dioxide (CO₂) concentration is now 50% higher than in the preindustrial period and efforts to reduce CO₂ emission through carbon capture and utilization (CCU) are blooming. Membranes are one of the attractive alternatives for such application. In this study, a rubbery polymer polydimethylsiloxane (PDMS) membrane is incorporated with magnesium oxide (MgO) with a hierarchically two-dimensional (2D) nanosheet shape for CO₂ separation. The average thickness of the synthesized MgO nanosheet in this study is 35.3 ± 1.5 nm. Based on the pure gas separation performance, the optimal loading obtained is at 1 wt.% where there is no observable significant agglomeration. CO₂ permeability was reduced from 2382 Barrer to 1929 Barrer while CO₂/N₂ selectivity increased from only 11.4 to 12.7, and CO₂/CH₄ remained relatively constant when the MMM was operated at 2 bar and 25 °C. Sedimentation of the filler was observed when the loading was further increased to 5 wt.%, forming interfacial defects on the bottom side of the membrane and causing increased CO₂ gas permeability from 1929 Barrer to 2104 Barrer as compared to filler loading at 1 wt.%, whereas the CO₂/N₂ ideal selectivity increased from 12.1 to 15.0. Additionally, this study shows that there was no significant impact of pressure on separation performance. There was a linear decline of CO₂ permeability with increasing upstream pressure while there were no changes to the CO₂/N₂ and CO₂/CH₄ selectivity.

Advances in metal-organic framework-based membranes

Membrane-based separations have garnered considerable attention owing to their high energy efficiency, low capital cost, small carbon footprint, and continuous operation mode. As a class of highly porous crystalline materials with well-defined pore systems and rich chemical functionalities, metal-organic frameworks (MOFs) have demonstrated great potential as promising membrane materials over the past few years. Different types of MOF-based membranes, including polycrystalline membranes, mixed matrix membranes (MMMs), and nanosheet-based membranes, have been developed for diversified applications with remarkable separation performances. In this comprehensive review, we first discuss the general classification of membranes and outline the historical development of MOF-based membranes. Subsequently, particular attention is devoted to design strategies for MOF-based membranes, along with detailed discussions on the latest advances on these membranes for various gas and liquid separation processes. Finally, challenges and future opportunities for the industrial implementation of these membranes are identified and outlined with the intent of providing insightful guidance on the design and fabrication of high-performance membranes in the future.

Recent Advances in Mixed-Matrix Membranes for Light Hydrocarbon (C1–C3) Separation

Light hydrocarbons, obtained through the petroleum refining process, are used in numerous applications. The separation of the various light hydrocarbons is challenging and expensive due to their similar melting and boiling points. Alternative methods have been investigated to supplement cryogenic distillation, which is energy intensive. Membrane technology, on the other hand, can be an attractive alternative in light hydrocarbon separation as a phase change that is known to be energy-intensive is not required during the separation. In this regard, this study focuses on recent advances in mixed-matrix membranes (MMMs) for light hydrocarbon (C1–C3) separation based on gas permeability and selectivity. Moreover, the future research and development direction of MMMs in light hydrocarbon separation is discussed, considering the low intrinsic gas permeability of polymeric membranes.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.

Substrate-independent three-dimensional polymer nanosheets induced by solution casting

Nanosheets are important structures usually composed of inorganic materials, such as metals, metal oxides, and carbon. Their creation typically involves hydrothermal, electrochemical or microwave processes. In this study, we report a novel formation mechanism of 3D polymer nanosheets via facile solution casting using a comb copolymer consisting of poly(ethylene glycol) behenyl ether methacrylate and poly(oxyethylene) methacrylate (PEGBEM–POEM). Controlling the composition of comb copolymer yielded nanosheets with different packing density and surface coverage. Interestingly, the structure exhibits substrate independence as confirmed by glass, inorganic wafer, organic filter paper, and porous membrane. The formation of 3D nanosheets was investigated in detail using coarse-grained molecular dynamics simulations. The obtained polymer nanosheets were further utilized as templates for inorganic nanosheets, which exhibit high conductivity owing to interconnectivity, and hence have promising electronic and electrochemical applications.

Unprecedented substrate-independent polymeric 3D nanosheets were induced via simple solution casting using PEGBEM–POEM comb copolymer. A possible mechanism is the change in the polymer–solvent interactions on the surface.

A Bibliometric Survey of Paraffin/Olefin Separation Using Membranes

Bibliometric studies allow to collect, organize and process information that can be used to guide the development of research and innovation and to provide basis for decision-making. Paraffin/olefin separations constitute an important industrial issue because cryogenic separation methods are frequently needed in industrial sites and are very expensive. As a consequence, the use of membrane separation processes has been extensively encouraged and has become an attractive alternative for commercial separation processes, as this may lead to reduction of production costs, equipment size, energy consumption and waste generation. For these reasons, a bibliometric survey of paraffin/olefin membrane separation processes is carried out in the present study in order to evaluate the maturity of the technology for this specific application. Although different studies have proposed the use of distinct alternatives for olefin/paraffin separations, the present work makes clear that consensus has yet to be reached among researchers and technicians regarding the specific membranes and operation conditions that will make these processes scalable for large-scale commercial applications.

Mixed matrix membranes for hydrocarbons separation and recovery: a critical review

The separation and purification of light hydrocarbons are significant challenges in the petrochemical and chemical industries. Because of the growing demand for light hydrocarbons and the environmental and economic issues of traditional separation technologies, much effort has been devoted to developing highly efficient separation techniques. Accordingly, polymeric membranes have gained increasing attention because of their low costs and energy requirements compared with other technologies; however, their industrial exploitation is often hampered because of the trade-off between selectivity and permeability. In this regard, high-performance mixed matrix membranes (MMMs) are prepared by embedding various organic and/or inorganic fillers into polymeric materials. MMMs exhibit the advantageous and disadvantageous properties of both polymer and filler materials. In this review, the influence of filler on polymer chain packing and membrane sieving properties are discussed. Furthermore, the influential parameters affecting MMMs affinity toward hydrocarbons separation are addressed. Selection criteria for a suitable combination of polymer and filler are discussed. Moreover, the challenges arising from polymer/filler interactions are analyzed to allow for the successful implementation of this promising class of membranes.

Poly(ethylene oxide)/Ag ions and nanoparticles/1-hexyl-3-methylimidazolium tetrafluoroborate composite membranes with long-term stability for olefin/paraffin separation

A poly(ethylene oxide)(PEO)/AgBF₄/1-hexyl-3-methylimidazolium tetrafluoroborate (HMIM⁺BF₄⁻) composite membrane that exhibits long-term stability was prepared for olefin/paraffin separation. The membrane was prepared by simply adding AgBF₄ and HMIM⁺BF₄⁻ to a solution of PEO. Long-term stability testing showed that the separation performance of the membrane is maintained for ≈100 h owing to the Ag NPs formed in the membrane, which are olefin carriers, being stabilized by HMIM⁺BF₄⁻. In terms of separation performance, the PEO/AgBF₄/HMIM⁺BF₄⁻ composite membrane exhibited a propylene/propane selectivity of 11.8 and a mixed-gas permeance of 11.3 GPU. We also investigated the factors that determine separation performance by comparison with a PEO/AgBF₄/1-butyl-3-methylimidazolium tetrafluoroborate (BMIM⁺BF₄⁻) composite membrane. The PEO/AgBF₄/HMIM⁺BF₄⁻ composite membrane was characterized by scanning electron microscopy, FT-IR spectroscopy, ultraviolet-visible spectroscopy, thermogravimetric analysis, and Raman spectroscopy.

A poly(ethylene oxide)(PEO)/AgBF₄/1-hexyl-3-methylimidazolium tetrafluoroborate (HMIM⁺BF₄⁻) composite membrane with long-term stability was prepared for olefin/paraffin separation.