Probing nanoscale membrane degradation in fuel cells through electron tomography

Improving reconstructions in nanotomography for homogeneous materials via mathematical optimization

Compressed sensing is an image reconstruction technique to achieve high-quality results from limited amount of data. In order to achieve this, it utilizes prior knowledge about the samples that shall be reconstructed. Focusing on image reconstruction in nanotomography, this work proposes enhancements by including additional problem-specific knowledge. In more detail, we propose further classes of algebraic inequalities that are added to the compressed sensing model. The first consists in a valid upper bound on the pixel brightness. It only exploits general information about the projections and is thus applicable to a broad range of reconstruction problems. The second class is applicable whenever the sample material is of roughly homogeneous composition. The model favors a constant density and penalizes deviations from it. The resulting mathematical optimization models are algorithmically tractable and can be solved to global optimality by state-of-the-art available implementations of interior point methods. In order to evaluate the novel models, obtained results are compared to existing image reconstruction methods, tested on simulated and experimental data sets. The experimental data comprise one 360° electron tomography tilt series of a macroporous zeolite particle and one absorption contrast nano X-ray computed tomography (nano-CT) data set of a copper microlattice structure. The enriched models are optimized quickly and show improved reconstruction quality, outperforming the existing models. Promisingly, our approach yields superior reconstruction results, particularly when only a small number of tilt angles is available.

Recent Advances in the Unconventional Design of Electrochemical Energy Storage and Conversion Devices

As the world works to move away from traditional energy sources, effective efficient energy storage devices have become a key factor for success. The emergence of unconventional electrochemical energy storage devices, including hybrid batteries, hybrid redox flow cells and bacterial batteries, is part of the solution. These alternative electrochemical cell configurations provide materials and operating condition flexibility while offering high-energy conversion efficiency and modularity of design-to-design devices. The power of these diverse devices ranges from a few milliwatts to several megawatts. Manufacturing durable electronic and point-of-care devices is possible due to the development of all-solid-state batteries with efficient electrodes for long cycling and high energy density. New batteries made of earth-abundant metal ions are approaching the capacity of lithium-ion batteries. Costs are being reduced with the advent of flow batteries with engineered redox molecules for high energy density and membrane-free power generating electrochemical cells, which utilize liquid dynamics and interfaces (solid, liquid, and gaseous) for electrolyte separation. These batteries support electrode regeneration strategies for chemical and bio-batteries reducing battery energy costs. Other batteries have different benefits, e.g., carbon-neutral Li-CO2 batteries consume CO2 and generate power, offering dual-purpose energy storage and carbon sequestration. This work considers the recent technological advances of energy storage devices. Their transition from conventional to unconventional battery designs is examined to identify operational flexibilities, overall energy storage/conversion efficiency and application compatibility. Finally, a list of facilities for large-scale deployment of major electrochemical energy storage routes is provided.

Graphical abstract

Interesting Facets of Surface, Interfacial, and Bulk Characteristics of Perfluorinated Ionomer Films

Ion-containing perfluorinated polymers possess unique viscoelastic properties, excellent proton conductivity, and nanophase-segregated structure all arising from the clustering of hydrophilic sulfonic acid groups within a matrix of hydrophobic fluorocarbons. When these ionomers are confined to nanothin films, a broad swathe of structural organization imparting a rich variety of surface, interfacial, and bulk characteristics can be expected. However, our understanding of perfluorinated ionomer thin film behavior is still in a rudimentary stage, and much of the research focus to date has been on its hydration-related structure and properties pertinent to electrochemical applications. Thus, many hidden gems-their interesting surface and interfacial properties-have been overlooked. In this Invited Feature Article, which is a summary of the key contributions by the author's group, including several collaborative publications on ionomer thin films, we unravel many of these facets. In addition, the article attempts to integrate knowledge acquired from a variety of investigations of different aspects of the ionomer thin films to refine and develop a consistent picture of their structure and behavior. First, we focus on the self-assembly of ionomers and show that dispersion media and hydrophobicity/hydrophilicity of the substrate can result in partial or even no coverage of substrates, shedding light on the complexity of polymer-substrate, polymer-solvent, and polymer-polymer interactions, an insight completely obscured when the spin-coating method is adopted for film creation. We demonstrate that the same ionomer can be used to create a variety of surfaces ranging from superhydrophilic to highly hydrophobic by controlling the film thickness or through the choice of substrate material. The ultrathin, hydrophilic surfaces of self-assembled Nafion ionomer films exhibit wettability switching behavior which opens the door to creating stimuli-responsive smart surfaces. The thermoresponsive behavior of the films is discussed in the context of surface (wettability) and bulk (thermal expansion) characteristics as well as a newly discovered vibrational mode. The substrate- and film thickness-dependent thermal expansion coefficients reinforce the importance of interfacial interactions and confinement on the structure/properties of these films. They also open up the potential of tuning ionomer bulk properties via substrate chemistry. The discovery of a vibrational mode that becomes thermally activated at high temperature has provided new insights into the origins of the molecular motions responsible for the α-relaxation of the Nafion ionomer as well as the underlying reason for wettability switching. Our recent neutron reflectometry study of different ionomers varying in side-chain composition/length on a platinum substrate shows that the interfacial hydration level is correlated to the side-chain length, which opens up the possibility of the controlling the interfacial electrochemistry. Finally, a systematic analysis of factors affecting proton conduction is presented to elucidate the yet-unresolved origins of the suppressed conduction of nanothin ionomer films compared to that of the bulk membrane. By revealing these interesting yet poorly understood facets of ionomer thin films, the article aims to stimulate further scientific pursuit on this topic.

In Situ and Operando Characterization of Proton Exchange Membrane Fuel Cells

For proton exchange membrane fuel cells (PEMFCs) to become a mainstream energy source, significant improvements in their performance, durability, and efficiency are necessary. To improve their durability, there must be a solid understanding of how the structural and electrochemical processes are affected during operation to propose mitigation strategies. To this aim, in situ and operando characterization techniques can locally identify structural and electrochemical processes, which cannot be captured using conventional techniques. Linking these properties in the same geometric area has been challenging due to its inherent limitations, such as sample size and imaging resolution. This has created a knowledge gap in structure-to-electrochemical performance relationships as operation and degradation unevenly affect different areas of the cell. In the recent past, catalyst layer degradation, hot spots, and water management have been structurally and electrochemically visualized in the same geometric area, revealing new interactions. To further the research in this direction, these interconnected fields are reviewed, followed by a roadmap for in situ characterization of PEMFCs, treating structural and electrochemical processes as a unified subject. With this approach, the knowledge of the degradation of PEMFCs will be significantly improved.

Electron beam damage of perfluorosulfonic acid studied by soft X-ray spectromicroscopy

Scanning transmission X-ray microscopy (STXM) was used to study chemical changes to perfluorosulfonic acid (PFSA) spun cast thin films as a function of dose imparted by exposure of a 200 kV electron beam in a Transmission Electron Microscope (TEM). The relationship between electron beam fluence and absorbed dose was calibrated using a modified version of a protocol based on the positive to negative lithography transition in PMMA [Leontowich et al, J. Synchrotron Rad. 19 (2012) 976]. STXM was used to characterize and quantify the chemical changes caused by electron irradiation of PFSA under several different conditions. The critical dose for CF₂-CF₂ amorphization was used to explore the effects of the sample environment on electron beam damage. Use of a silicon nitride substrate was found to increase the CF₂-CF₂ amorphization critical dose by ∼x2 from that for free-standing PFSA films. Freestanding PFSA and PMMA films were damaged by 200 kV electrons at ∼100 K and then the damage was measured by STXM at 300 K (RT). The lithography cross-over dose for PMMA was found to be ∼2x higher when the PMMA thin film was electron irradiated at 120 K rather than at 300 K. The critical dose for CF₂-CF₂ amorphization in PFSA irradiated at 120 K followed by warming and delayed measurement by STXM at 300 K was found to be ∼2x larger than at 300 K. To place these results in the context of the use of electron microscopy to study PFSA ionomer in fuel cell systems, an exposure of 300 e^-/nm² at 300 K (which corresponds to an absorbed dose of ∼20 MGy) amorphizes ∼10% of the CF₂-CF₂ bonds in PFSA. At this dose level, the spatial resolution for TEM imaging of PFSA is limited to 3.5 nm by radiation damage, if one is using a direct electron detector with DQE = 1. This work recommends caution about 2D and 3D morphological information of PFSA materials based on TEM studies which use fluences higher than 300 e^-/nm².