The critical pressure for microfiltration of oil-in-water emulsions using slotted-pore membranes

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Theory of oil fouling for microfiltration and ultrafiltration membranes in produced water treatment

Due to the complexity of oil-in-water emulsions, the existing literature is still missing a mathematical tool that can describe membrane fouling in a fully quantitative manner on the basis of relevant fouling mechanisms.

HYPOTHESIS

In this work, a quantitative model that successfully describes cake layer formation and pore blocking is presented. We propose that the degree of pore blocking is determined by the membrane contact angle and the resulting surface coverage, while the cake layer is described by a mass balance and a cake erosion flux.

VALIDATION

The model is validated by comparison to experimental data from previous works (Dickhout et al. 2019; Virga et al., 2020) where membrane type, surfactant type and salinity were varied. Most input parameters could be directly taken from the experimental conditions, while four fitting parameters were required.

FINDINGS

The experimental data can be well described by the model which was developed to provide insight into the dominant fouling mechanisms. Moreover, where existing models usually assume that pore blocking precedes cake layer formation, here we find that cake layer formation can start and occur while the degree of pore blocking is still increasing, in line with the more dynamic nature of oil droplets filtration. These new conceptual advances in the field of colloid and interface science open up new pathways for membrane fouling understanding, prevention and control.

In-situ monitoring of membrane fouling migration and compression mechanism with improved ultraviolet technique in membrane bioreactors

An improved UV spectrum in-situ monitoring system was applied to explore the membrane fouling behavior in membrane bioreactors (MBRs). The changes in absorbance curve illustrated that the formation of a stubborn fouling layer includes the migration and compression of membrane surface foulants. The initial flux negatively correlates with the migration degree (unevenness) of membrane fouling, while fiber length is positively correlated. In further experiments, ultrasonic thickness measurement excludes fouling layer compression caused by spatial collapse under external force. Moisture content measurement tests demonstrated that the moisture content changed from 52% to 31% after fouling layer compression, which confirmed that the fouling layer compression is mainly caused by the "high pressure dehydration effect". Finally, a membrane backwashing strategy based on fouling layer compression theory indicated that the backwashing process should be carried out at a stage where the accumulation of membrane fouling is constant but the fouling layer is not compressed.

Physico-chemical processes

The review scans research articles published in 2018 on physico-chemical processes for water and wastewater treatment. The paper includes eight sections, that is, membrane technology, granular filtration, flotation, adsorption, coagulation/flocculation, capacitive deionization, ion exchange, and oxidation. The membrane technology section further divides into six parts, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis/forward osmosis, and membrane distillation. PRACTITIONER POINTS: Totally 266 articles on water and wastewater treatment have been scanned; The review is sectioned into 8 major parts;  Membrane technology has drawn the widest attention from the research community.