High solvent-resistant and integrally crosslinked polyimide-based composite membranes for organic solvent nanofiltration

Large-Area Soluble Covalent Organic Framework Oligomer Coating for Organic Solution Nanofiltration Membranes

Covalent organic frameworks (COFs) are a family of engaging membrane materials for molecular separation, which remain challenging to fabricate in the form of thin-film composite membranes due to slow crystal growth and insoluble powder. Here, an additive approach is presented to construct COF-based thin-film composite membranes in 10 min via COF oligomer coating onto poly(ether ether ketone) (PEEK）ultrafiltration membranes. By the virtue of ultra-thin liquid phase and liquid-solid interface-confined assembly, the COF oligomers are fast stacked up and grow along the interface with the solvent evaporation. Benefiting from the low out-plane resistance of COFs, COF@PEEK composite membranes exhibit high solvent permeances in a negative correlation with solvent viscosity. The well-defined pore structures enable high molecular sieving ability (Mw = 300 g mol-1 ). Besides, the COF@PEEK composite membranes possess excellent mechanical integrities and steadily operate for over 150 h in the condition of high-pressure cross flow. This work not only exemplifies the high-efficiency and scale-up preparation of COF-based thin-film composite membranes but also provides a new strategy for COF membrane processing.

Recent Advances in the Support Layer, Interlayer and Active Layer of TFC and TFN Organic Solvent Nanofiltration (OSN) Membranes: A Review

Although separation of solutes from organic solutions is considered a challenging process, it is inevitable in various chemical, petrochemical and pharmaceutical industries. OSN membranes are the heart of OSN technology that are widely utilized to separate various solutes and contaminants from organic solvents, which is now considered an emerging field. Hence, numerous studies have been attracted to this field to manufacture novel membranes with outstanding properties. Thin-film composite (TFC) and nanocomposite (TFN) membranes are two different classes of membranes that have been recently utilized for this purpose. TFC and TFN membranes are made up of similar layers, and the difference is the use of various nanoparticles in TFN membranes, which are classified into two types of porous and nonporous ones, for enhancing the permeate flux. This study aims to review recent advances in TFC and TFN membranes fabricated for organic solvent nanofiltration (OSN) applications. Here, we will first study the materials used to fabricate the support layer, not only the membranes which are not stable in organic solvents and require to be cross-linked, but also those which are inherently stable in harsh media and do not need any cross-linking step, and all of their advantages and disadvantages. Then, we will study the effects of fabricating different interlayers on the performance of the membranes, and the mechanisms of introducing an interlayer in the regulation of the PA structure. At the final step, we will study the type of monomers utilized for the fabrication of the active layer, the effect of surfactants in reducing the tension between the monomers and the membrane surface, and the type of nanoparticles used in the active layer of TFN membranes and their effects in enhancing the membrane separation performance.

Purification processes of polymeric nanoparticles: How to improve their clinical translation?

Polymeric nanoparticles, as revolutionary nanomedicines, have offered a new class of diagnostic and therapeutic solutions for a multitude of diseases. With its immense potential, the world witnesses the new age of nanotechnology after the COVID-19 vaccines were developed based on nanotechnology. Even though there are countless benchtop research studies in the nanotechnology world, their integration into commercially available technologies is still restricted. The post-pandemic world demands a surge of research in the domain, which leaves us with the fundamental question: why is the clinical translation of therapeutic nanoparticles so restricted? Complications in nanomedicine purification, among other things, are to blame for the lack of transference. Polymeric nanoparticles, owing to their ease of manufacture, biocompatibility, and enhanced efficiency, are one of the more explored domains in organic-based nanomedicines. Purification of nanoparticles can be challenging and necessitates tailoring the available methods in accordance with the polymeric nanoparticle and impurities involved. Though a number of techniques have been described, there are no available guidelines that help in selecting the method to better suit our requirements. We encountered this difficulty while compiling articles for this review and looking for methods to purify polymeric nanoparticles. The currently accessible bibliography for purification techniques only provides approaches for a specific type of nanomaterial or sometimes even procedures for bulk materials, that are not fully relevant to nanoparticles. In our research, we tried to summarize the available purification techniques using the approach of A.F. Armington. We divided the purification systems into two major classes, namely: phase separation-based techniques (based on the physical differences between the phases) and matter exchange-based techniques (centered on physicochemical induced transfer of materials and compounds). The phase separation methods are based on either using nanoparticle size differences to retain them on a physical barrier (filtration techniques) or using their densities to segregate them (centrifugation techniques). The matter exchange separation methods rely on either transferring the molecules or impurities across a barrier using simple physicochemical phenomena, like the concentration gradients (dialysis method) or partition coefficients (extraction technique). After describing the methods in detail, we highlight their advantages and limitations, mainly focusing on preformed polymer-based nanoparticles. Tailoring a purification strategy takes into account the nanoparticle structure and its integrity, the method selected should be suited for preserving the integrity of the particles, in addition to conforming to the economical, material and productivity considerations. In the meantime, we advocate the use of a harmonized international regulatory framework to define the adequate physicochemical and biological characterization of nanomedicines. An appropriate purification strategy serves as the backbone to achieving desired characteristics, in addition to reducing variability. As a result, the present review aspires to serve as a comprehensive guide for researchers, who are new to the domain, as well as a synopsis of purification strategies and analytical characterization methods used in preclinical studies.

Improving the Separation Properties of Polybenzimidazole Membranes by Adding Acetonitrile for Organic Solvent Nanofiltration

In research on membranes, the addition of co-solvents to the polymer dope solution is a common method for tuning the morphology and separation performance. For organic solvent nanofiltration (OSN) applications, we synthesized polybenzimidazole (PBI) membranes with high separation properties and stability by adding acetonitrile (MeCN) to the dope solution, followed by crosslinking with dibromo-p-xylene. Accordingly, changes in the membrane structure and separation properties were investigated when MeCN was added. PBI/MeCN membranes with a dense and thick active layer and narrow finger-like macrovoids exhibited superior rejection properties in the ethanol solution compared with the pristine PBI membrane. After crosslinking, they displayed superior rejection properties (96.56% rejection of 366-g/mol polypropylene glycol). In addition, the membranes demonstrated stable permeances for various organic solvents, including acetone, methanol, ethanol, toluene, and isopropyl alcohol. Furthermore, to evaluate the feasibility of the modified PBI OSN membranes, ecamsule, a chemical product in the fine chemical industry, was recovered. Correspondingly, the efficient recovery of ecamsule from a toluene/methanol solution using the OSN process with PBI/MeCN membranes demonstrated their applicability in many fine chemical industries.

Improvement in Acid Resistance of Polyimide Membranes: A Sustainable Cross-Linking Approach via Green-Solvent-Based Fenton Reaction

In this study, we present a facile surface modification method using green solvents for a commercial polyimide (PI) nanofiltration membrane to exhibit good acid stability. To enhance acid stability, the PI organic solvent nanofiltration membrane was modified using Fenton's reaction, an oxidative cross-linking process, using environmentally friendly solvents: water and ethanol. The surface properties of the pristine and modified PI membranes were investigated and compared using various analytical tools. We studied the surface morphology using scanning electron microscopy, performed elemental analysis using X-ray photoelectron spectroscopy, investigated chemical bonds using attenuated total reflectance-Fourier transform infrared spectroscopy, and studied thermal stability using thermogravimetric analysis. The acid resistances of the pristine and modified membranes were confirmed through performance tests. The pristine PI nanofiltration membrane exposed to a 50 w/v% sulfuric acid for 4 h showed an increase in the normalized water flux to 205% and a decrease in the MgSO₄ normalized rejection to 44%, revealing damage to the membrane. The membrane modified by the Fenton reaction exhibited a decline in flux and improved rejection, which are typical performance changes after surface modification. However, the Fenton-modified membrane exposed to 50 w/v% sulfuric acid for 4 h showed a flux increase of 7% and a rejection increase of 4%, indicating improved acid resistance. Furthermore, the Fenton post-treatment enhanced the thermal stability and organic solvent resistance of the PI membrane. This study shows that the acid resistance of PI membranes can be successfully improved by a novel and facile Fenton reaction using green solvents.

Nanocomposite membranes for organic solvent nanofiltration: Recent advances, challenges, and prospects

Organic solvent nanofiltration (OSN) is an emerging technology for the separation of organic solvents that are relevant to the petrochemical, pharmaceutical, food and fine chemical industries. The separation performance of OSN membranes has continued to push the boundary up through advanced membrane fabrication techniques and novel materials for fabricating the membranes. Despite the many advantages, OSN membranes still face such challenges as low solvent permeability and durability in harsh organic solvent conditions. To overcome these limitations, attempts have been made to incorporate nanomaterial fillers into OSN membranes to improve their overall performance. This review analyzes the potential and use of nanomaterials for OSN membranes, including covalent organic frameworks (COFs), metal-organic frameworks (MOFs), metal oxides (MOs) and carbon-based materials (CBMs). Recent advances in the state-of-the-art nano-based OSN membranes, in the form of thin-film nanocomposite (TFN) membranes and mixed matrix membranes (MMMs), are reviewed. Moreover, the separation mechanisms of OSN with nano-based membranes are discussed. The challenges faced by these OSN membranes are also elaborated, and recommendations for further research in this field are provided.

Fabrication, characterization, and performance of poly (aryl ether nitrile) flat sheet ultrafiltration membranes with polyvinyl pyrrolidone as additives

Poly(aryl ether nitrile) (PEN) was used to fabricate ultrafiltration membrane via immersion precipitation phase inversion method. The effects of polyvinyl pyrrolidone (PVP) of different molecular weights and concentrations on the structure and performance of PEN membranes were investigated. The membranes were observed by scanning electron microscope, atomic force microscope, equilibrium water content (EWC), porosity (ε), and so on. The membranes were subjected to ultrafiltration characterizations such as pure water flux (PWF), compaction factor (CF), hydraulic permeability (P m), and bovine serum albumin (BSA) rejection rate. The hydrophilicity was characterized by infrared spectroscopy and contact angle tests. Results showed that molecular weight of PVP had significant effect on PEN membrane formation, which the membrane prepared by PVP-k30 exhibited excellent comprehensive performance. Meanwhile, the concentration of PVP-k30 could effectively control the select-permeability of PEN membrane. With PVP-k30 concentration increased from 7 to 13 wt%, the prepared PEN membranes got higher EWC, ε, CF, and P m. The PWF increased from 146.5 to 249.1 L m−2 h−1 bar−1, while the overall rejection of BSA remained above 90%. Further increasing the addition amount to 16 wt%, the membrane performance began to decline. Finally, the addition of PVP-k30 could effectively improve the hydrophilicity of prepared PEN membrane surface.

Design of a novel poly(aryl ether nitrile)-based composite ultrafiltration membrane with improved permeability and antifouling performance using zwitterionic modified nano-silica

Zwitterionic nano-silica (SiO₂ NPs) obtained by lysine surface modification was used as a hydrophilic inorganic filler for preparing a poly(aryl ether nitrile) (PEN) nanocomposite membrane via an immersion precipitation phase inversion method. The effects of zwitterionic SiO₂ NPs addition on the morphology, separation and antifouling performance of the synthesized membranes were investigated. Zwitterionic surface modification effectively avoided the agglomeration of SiO₂ NPs. The PEN/zwitterionic SiO₂ NPs composite membranes exhibited improved porosity, equilibrium water content, hydrophilicity and permeability due to the introduction of hydrophilic SiO₂ NPs in the casting solution, and the optimal pure water flux was up to 507.2 L m⁻² h⁻¹, while the BSA rejection ratio was maintained at 97.4%. A static adsorption capacity of 72.9 μg cm⁻² and the FRR up to 85.3% in the dynamic antifouling experiment proved that the introduction of zwitterionic SiO₂ NPs inhibited irreversible fouling and enhanced the antifouling ability of the PEN membrane.

Zwitterionic nano-silica (SiO₂ NPs) obtained by lysine surface modification was used as a hydrophilic inorganic filler for preparing a poly(aryl ether nitrile) (PEN) nanocomposite membrane via an immersion precipitation phase inversion method.

Cu(I/II) Metal-Organic Frameworks Incorporated Nanofiltration Membranes for Organic Solvent Separation

Copper-based metal–organic frameworks (MOFs) with different oxidation states and near-uniform particle sizes have been successfully synthesized. Mixed-matrix polyimide membranes incorporating 0.1–7 wt% of Cu(II) benzene-1,2,5-tricarboxylic acid (Cu(II)BTC), Cu(I/II)BTC and Cu(I) 1,2-ethanedisulfonic acid (EDS) (Cu(I)EDS) MOFs were fabricated via non-solvent-induced phase inversion process. These membranes are found to be solvent resistant and mechanically stable. Liquid phase nanofiltration experiments were performed to separate toluene from n-heptane at room temperature. These membranes demonstrate preferential adsorption and permeation of the aromatic toluene over aliphatic n-heptane. The amount of MOF particles incorporated, the oxidation state of the Cu ion and membrane, and barrier layer thickness have a significant impact on the separation factor. Toluene/heptane separation factor at 1.47, 1.67 and 1.79 can be obtained for membranes incorporating 7 wt% Cu(II)BTC, Cu(I/II)BTC and Cu(I)EDS respectively at room temperature.

Flexible Aliphatic-Aromatic Polyamide Thin Film Composite Membrane for Highly Efficient Organic Solvent Nanofiltration

Membranes with strong solvent resistance and efficient molecular separation are desirable in industries. Especially the fractionation of organic molecules in harsh organic solvents still remains a challenge in the pharmaceutical industry. Here, we report a flexible aliphatic-aromatic polyamide thin-film composite (TFC) membrane with high stability, permeability, and precise selectivity in mild solvents as well as in polar aprotic solvents. This composite organic solvent nanofiltration (OSN) membrane integrates a cross-linked sub-100 nm nanofilm and a nanofibrous sublayer. The flexible aliphatic chains in the polyamide network render the selective layer with a tunable free volume in different organic solvents. Consistent with the solvent swelling degrees, the membrane shows a cutoff in a sequence of dimethyl sulfoxide (DMSO, MWCO: 814 g mol^-1) > N,N-dimethylformamide (DMF, MWCO: 648 g mol^-1) > methanol (MWCO: 506 g mol^-1, with DMF activation) > methanol (MWCO: 327 g mol^-1). The membrane can precisely fractionate two molecules with difference in molar mass of <166 g mol^-1 in a polar aprotic solvent, DMSO. Long-term filtration tests in DMF further demonstrate that the TFC membrane has an outstanding chemical stability and molecular selectivity in aggressive organic media. This work provides an efficient way to control OSN membrane separations by introducing flexible alkane chains into the rigid polymer structure followed by solvent activation. Additionally, the high permeance and excellent separation efficiency of the TFC membrane highlight its great potential for molecular separation in pharmaceutical and chemical industries.