Temperature measurement of the reaction zone during polyamide film formation by interfacial polymerization

Thin-Film Composite Membranes Interlayered with Amphiphilic MoS2 Nanosheets via Controllable Interfacial Polymerization for Enhanced Desalination Performance

Polyamide (PA)-based nanofiltration (NF) membranes have demonstrated extensive applications for a sustainable water-energy-environment nexus. A rational control of interfacial polymerization (IP) is highly efficacious to enhance NF separation performance yet remains a technical challenge. Herein, we proposed a regulation strategy of constructing amphiphilic molybdenum disulfide/cetyltrimethylammonium bromide interlayer atop the Kevlar hydrogel substrate. The amphiphilic nanosheet interlayered NF membrane exhibited a crumpled PA surface with an elevated cross-linking degree of 76.9%, leading to an excellent water permeance (16.8 L m-2 h-1 bar-1) and an impressive Na2SO4 rejection (99.1%). Meanwhile, the selectivity coefficient of Na2SO4/NaCl of the optimized TFC membrane reached 91, surpassing those of the recently reported NF membranes. Moreover, the optimized membrane exhibited a desirable rejection of over 90% against Mn2+ and Cu2+ in actual textile wastewater. Importantly, the underlying NF membrane formation mechanism was elucidated via both experiments and molecular simulations. The synchronous control of mass and heat transfer of IP process offers a new methodology for the state-of-the-art membrane fabrication, which opens more avenues in softening of brackish water and purification of industrial wastewater containing heavy metal ions.

Beyond nothingness in the formation and functional relevance of voids in polymer films

Voids-the nothingness-broadly exist within nanomaterials and impact properties ranging from catalysis to mechanical response. However, understanding nanovoids is challenging due to lack of imaging methods with the needed penetration depth and spatial resolution. Here, we integrate electron tomography, morphometry, graph theory and coarse-grained molecular dynamics simulation to study the formation of interconnected nanovoids in polymer films and their impacts on permeance and nanomechanical behaviour. Using polyamide membranes for molecular separation as a representative system, three-dimensional electron tomography at nanometre resolution reveals nanovoid formation from coalescence of oligomers, supported by coarse-grained molecular dynamics simulations. Void analysis provides otherwise inaccessible inputs for accurate fittings of methanol permeance for polyamide membranes. Three-dimensional structural graphs accounting for the tortuous nanovoids within, measure higher apparent moduli with polyamide membranes of higher graph rigidity. Our study elucidates the significance of nanovoids beyond the nothingness, impacting the synthesis‒morphology‒function relationships of complex nanomaterials.

Anhydrous interfacial polymerization of sub-1 Å sieving polyamide membrane

Highly permeable polyamide (PA) membrane capable of precise ionic sieving can be utilized for many energy-efficient chemical separations. To fulfill this target, it is crucial to innovate membrane-forming process to induce a narrow pore-size distribution. Herein, we report an anhydrous interfacial polymerization (AIP) at a solid-liquid interface where the amine layer sublimated is in direct contact with the alkane containing acyl chlorides. In such a heterophase interface, water-caused side reactions are eliminated, and the amines in compact arrangement enable an intensive and orderly IP reaction, leading to a unique PA layer with an ionic sieving accuracy of 0.5 Å. The AIP-PA membrane demonstrates excellent separation selectivities of monovalent and divalent cations such as Mg2+/Li+ (78.3) and anions such as Cl-/SO42- (29.2) together with a high water flux up to 13.6 L m-2 h-1 bar-1. Our AIP strategy may provide inspirations for engineering high-precision PA membranes available in various advanced separations.

NaHCO3 addition enhances water permeance and Ca/haloacetic acids selectivity of nanofiltration membranes for drinking water treatment

The existence of disinfection by-products such as haloacetic acids (HAAs) in drinking water severely threatens water safety and public health. Nanofiltration (NF) is a promising strategy to remove HAAs for clean water production. However, NF often possesses overhigh rejection of essential minerals such as calcium. Herein, we developed highly selective NF membranes with tailored surface charge and pore size for efficient rejection of HAAs and high passage of minerals. The NF membranes were fabricated through interfacial polymerization (IP) with NaHCO3 as an additive. The NaHCO3-tailored NF membranes exhibited high water permeance up to ∼24.0 L m - 2 h - 1 bar-1 (more than doubled compared with the control membrane) thanks to the formation of stripe-like features and enlarged pore size. Meanwhile, the tailored membranes showed enhanced negative charge, which benefitted their rejection of HAAs and passage of Ca and Mg. The higher rejection of HAAs (e.g., > 90%) with the lower rejection of minerals (e.g., < 30% for Ca) allowed the NF membranes to achieve higher minerals/HAAs selectivity, which was significantly higher than those of commercially available NF membranes. The simultaneously enhanced membrane performance and higher minerals/HAAs selectivity would greatly boost water production efficiency and water quality. Our findings provide a novel insight to tailor the minerals/micropollutants selectivity of NF membranes for highly selective separation in membrane-based water treatment.

When self-assembly meets interfacial polymerization

Interfacial polymerization (IP) and self-assembly are two thermodynamically different processes involving an interface in their systems. When the two systems are incorporated, the interface will exhibit extraordinary characteristics and generate structural and morphological transformation. In this work, an ultrapermeable polyamide (PA) reverse osmosis (RO) membrane with crumpled surface morphology and enlarged free volume was fabricated via IP reaction with the introduction of self-assembled surfactant micellar system. The mechanisms of the formation of crumpled nanostructures were elucidated via multiscale simulations. The electrostatic interactions among m-phenylenediamine (MPD) molecules, surfactant monolayer and micelles, lead to disruption of the monolayer at the interface, which in turn shapes the initial pattern formation of the PA layer. The interfacial instability brought about by these molecular interactions promotes the formation of crumpled PA layer with larger effective surface area, facilitating the enhanced water transport. This work provides valuable insights into the mechanisms of the IP process and is fundamental for exploring high-performance desalination membranes.

Cosolvent-Assisted Interfacial Polymerization toward Regulating the Morphology and Performance of Polyamide Reverse Osmosis Membranes: Increased m-Phenylenediamine Solubility or Enhanced Interfacial Vaporization?

Cosolvent-assisted interfacial polymerization (IP) can effectively enhance the separation performance of thin film composite (TFC) reverse osmosis (RO) membranes. However, the underlying mechanisms regulating the formation of their polyamide (PA) rejection films remain controversial. The current study reveals two essential roles of cosolvents in the IP reaction: (1) directly promoting interfacial vaporization with their lower boiling points and (2) increasing the solubility of m-phenylenediamine (MPD) in the organic phase, thereby indirectly promoting the IP reaction. Using a series of systematically chosen cosolvents (i.e., diethyl ether, acetone, methanol, and toluene) with different boiling points and MPD solubilities, we show that the surface morphologies of TFC RO membranes were regulated by the combined direct and indirect effects. A cosolvent favoring interfacial vaporization (e.g., lower boiling point, greater MPD solubility, and/or higher concentration) tends to create greater apparent thickness of the rejection layer, larger nanovoids within the layer, and more extensive exterior PA layers, leading to significantly improved membrane water permeance. We further demonstrate the potential to achieve better antifouling performance for the cosolvent-assisted TFC membranes. The current study provides mechanistic insights into the critical roles of cosolvents in IP reactions, providing new tools for tailoring membrane morphology and separation properties toward more efficient desalination and water reuse.

Construction of PPSU-MoS2/PA-MIL-101(Cr) Membrane with Highly Enhanced Permeance and Stability for Organic Solvent Nanofiltration

Membranes with excellent separation performance and stability are needed for organic solvent nanofiltration in industrial separation and purification processes. Here we reported a newly PPSU-MoS₂/PA-MIL-101(Cr) composite membrane with high permeance, good selectivity and stability. The MIL-101(Cr) was introduced in the polyamide (PA) layer via the PIP/TMC interfacial polymerization process on a microporous PPSU-MoS₂ substrate. At a small doping amount of 0.005 wt% MIL-101(Cr), the PPSU-MoS₂/PA-MIL-101(Cr) composite membrane exhibited a high methanol permeance of 12.03 L m⁻² h⁻¹ bar⁻¹, twice higher than that of the pristine membrane without sacrificing selectivity. Furthermore, embedding MIL-101(Cr) notably enhanced the stability of the composite membrane, with permeance only decreasing by 8% after a long time operation of 80 h (pristine membrane decreased by 25%). This work demonstrated a composite membrane modified by MIL-101(Cr) with superior separation performance, which provides potential application of MOF materials for high-performance membranes in organic solvent nanofiltration and a theoretical foundation for future research in studying MOF’s influence on membrane properties.

Crumpled Globule-Heterotextured Polyamide Membrane Interlayered with Protein-Polyphenol Nanoaggregates for Enhanced Forward Osmosis Performance

Surface modulation of polyamide structures and the development of nanochanneled membranes with excellent water transport properties are crucial for the separation performance enhancement of thin-film composite membranes. Here, we demonstrate the fabrication of a modular nanochannel-integrated polyamide network on a nanoporous interlayer membrane comprising Mxene-reinforced protein-polyphenol nanoaggregates. The research indicates that the confined growth of the polyamide matrix inside this hydrophilic sub-10 nm nanochannel nanoporous intermediate layer stiffened the interfacial channels, leading to the formation of a polyamide layer with a spatial distribution of a network of unique 3D crumpled globule-like nanostructures. The high specific surface area of such a morphology bestowed the membrane with increased filtration area while facilitating the nanofluidic transport of water molecules through the nanochanneled membrane structure, leading to enhanced water flux of up to 26.6 L m^-2 h^-1 (active layer facing the feed solution) and 41.0 L m^-2 h^-1 (active layer facing the draw solution) using 1.0 M NaCl as the draw solution. The membrane equally exhibited good treatment for organic solvent forward osmosis filtration and typical seawater desalination. Moreover, the hierarchical nanostructures induced antimicrobial activity by effectively reducing the biofilm formation of Gram-negative Escherichia coli bacteria. This work provides significant insights into the interfacial engineering and compatibility of the nanomaterials and the polymers in interlayer mixed-matrix membranes, which are environmentally sustainable and cost-effective for the fabrication of advanced forward osmosis membranes for water purification and osmotic energy applications.

Metal-organic framework enables ultraselective polyamide membrane for desalination and water reuse

While reverse osmosis (RO) is the leading technology to address the global challenge of water scarcity through desalination and potable reuse of wastewater, current RO membranes fall short in rejecting certain harmful constituents from seawater (e.g., boron) and wastewater [e.g., N-nitrosodimethylamine (NDMA)]. In this study, we develop an ultraselective polyamide (PA) membrane by enhancing interfacial polymerization with amphiphilic metal-organic framework (MOF) nanoflakes. These MOF nanoflakes horizontally align at the water/hexane interface to accelerate the transport of diamine monomers across the interface and retain gas bubbles and heat of the reaction in the interfacial reaction zone. These mechanisms synergistically lead to the formation of a crumpled and ultrathin PA nanofilm with an intrinsic thickness of ~5 nm and a high cross-linking degree of ~98%. The resulting PA membrane delivers exceptional desalination performance that is beyond the existing upper bound of permselectivity and exhibited very high rejection (>90%) of boron and NDMA unmatched by state-of-the-art RO membranes.

Mechanism and performance relevance of nanomorphogenesis in polyamide films revealed by quantitative 3D imaging and machine learning

Biological morphogenesis has inspired many efficient strategies to diversify material structure and functionality using a fixed set of components. However, implementation of morphogenesis concepts to design soft nanomaterials is underexplored. Here, we study nanomorphogenesis in the form of the three-dimensional (3D) crumpling of polyamide membranes used for commercial molecular separation, through an unprecedented integration of electron tomography, reaction-diffusion theory, machine learning (ML), and liquid-phase atomic force microscopy. 3D tomograms show that the spatial arrangement of crumples scales with monomer concentrations in a form quantitatively consistent with a Turing instability. Membrane microenvironments quantified from the nanomorphologies of crumples are combined with the Spiegler-Kedem model to accurately predict methanol permeance. ML classifies vastly heterogeneous crumples into just four morphology groups, exhibiting distinct mechanical properties. Our work forges quantitative links between synthesis and performance in polymer thin films, which can be applicable to diverse soft nanomaterials.

Accessing greater thickness and new morphology features in polyamide active layers of thin-film composite membranes by reducing restrictions in amine monomer supply

Polyamide formation, via interfacial polymerization (IP) during thin-film composite (TFC) membrane fabrication, is regarded as self-limiting-in the sense that the polyamide film limits its own growth as it forms. During IP, trimesoyl chloride (TMC) and m-phenylenediamine (MPD) react rapidly to form an incipient polyamide film that densifies and slows the diffusion of the more permeable monomer (MPD), thereby limiting polyamide growth and yielding films that typically exhibit thicknesses <350 nm. The morphology of these polyamide films is characterized by a basal layer of void nodular and leaf-like features that is sometimes overlaid by a secondary layer of overlapping flat features. Here, we present evidence showing that polyamide active layers are substantially permeable to MPD, and that minimizing certain restrictions in the MPD supply conditions during IP can result in polyamide active layers of thicknesses several times greater (>1 μm) than those typically reported in the literature. In addition to the basal layer of void nodular features and secondary layer of overlapping flat features that characterize typical polyamide active layers, the thicker films also exhibited three additional morphological features: blanket-like layers atop the basal layer or other void features, multi-layer void structures, and/or void mega-nodules (up to over a micron in diameter). Overall, the results indicate that reducing restrictions in the MPD supply conditions during IP: (1) overcomes the limited polyamide growth observed in conventional TFC membrane fabrication and (2) leads to film morphologies with a more prominent void structure. This latter observation is consistent with recent literature describing the role of CO₂ degassing and nanobubble confinement in the development of polyamide active layer morphology. Future studies could vary MPD supply conditions as a new tool to expand the range of achievable thicknesses in active layer casting, regulate active layer morphology and optimize nanobubble confinement conditions independently of MPD supply. Such capabilities could aid in the development of novel supports and TFC structures.

Visualizing and monitoring interfacial polymerization by aggregation-induced emission

The aggregation-induced emission effect is used to visualize and monitor interfacial polymerization at the alkane–ionic liquid interface by virtue of the quantitative fluorescence of arylamine luminogens.

Highly Permeable Reverse Osmosis Membranes via Molecular Layer-by-Layer Deposition of Trimesoyl Chloride and 3,5-Diaminobenzoic Acid

We present a series of polyamide membranes synthesized via molecular layer-by-layer (mLbL) deposition of trimesoyl chloride (TMC) and 3,5-diaminobenzoic acid (BA). These membranes exhibit superior NaCl rejection compared to previously reported TMC-BA membranes prepared via interfacial polymerization, with the improved performance of the mLbL films attributable to higher cross-link density facilitated by the stepwise deposition process in good solvents. We compare the TMC-BA series with membranes synthesized from TMC and m-phenylenediamine (MPD), a conventional reverse osmosis membrane chemistry. At the minimum thickness capable of 90 % NaCl rejection, mLbL TMC-BA membranes exhibit 50 % greater water permeance than mLbL TMC-MPD.

Mechanistic Insights into the Role of Polydopamine Interlayer toward Improved Separation Performance of Polyamide Nanofiltration Membranes

Interlayered thin-film nanocomposite membranes (TFNi) are an emerging type of membranes with great potential to overcome the permeability-selectivity upper bound of conventional thin-film composite (TFC) nanofiltration and reverse osmosis membranes. However, the exact roles of the interlayer and the corresponding mechanisms leading to enhanced separation performance of TFNi membranes remain poorly understood. This study reports a polydopamine (PDA)-intercalated TFNi nanofiltration membrane (PA-PSF2, PDA coating time of 2 h) that possessed nearly an order of magnitude higher water permeance (14.8 ± 0.4 Lm^-2 h^-1 bar^-1) than the control TFC membrane (PA-PFS0, 2.4 ± 0.5 Lm^-2 h^-1 bar^-1). The TFNi membrane further showed enhanced rejection toward a wide range of inorganic salts and small organic molecules (including antibiotics and endocrine disruptors). Detailed mechanistic investigation reveals that the membrane separation performance was enhanced due to both the direct "gutter" effect of the PDA interlayer and its indirect effects resulting from enhanced polyamide formation on the PDA-coated substrate, with the "gutter" effect playing a more dominant role. This study provides a mechanistic and comprehensive framework for the future development of TFNi membranes.

Fabrication of Highly Permeable and Thermally Stable Reverse Osmosis Thin Film Composite Polyamide Membranes

Developing thermally stable polymer membranes for high-temperature water treatment is in high demand, as the recommended usage temperatures of most commercial membranes are lower than 50 °C. In this study, we synthesized novel thin film composite polyamide membranes by modifying the chemical structure of their selective layers. Triaminopyrimidine was used to synthesize a polyamide selective layer with high cross-linking density over a microporous poly(ether sulfone) support. The addition of triamiopyrimidine to the classic m-phenylenediamine/trimesoyl chloride combination remarkably improved the permeation of the membranes. All synthesized thin film composite membranes showed consistent permeate flux for 9 h of operation at 75 °C with only a slight reduction in salt rejection. This study provides a promising and reproducible methodology to develop thermally stable high-flux thin film composite membranes, opening up a new paradigm for high-temperature water treatment processes.