Fabrication of a highly permeable composite nanofiltration membrane via interfacial polymerization by adding a novel acyl chloride monomer with an anhydride group

Ultra-Stable Inorganic Mesoporous Membranes for Water Purification

Thin, supported inorganic mesoporous membranes are used for the removal of salts, small molecules (PFAS, dyes, and polyanions) and particulate species (oil droplets) from aqueous sources with high flux and selectivity. Nanofiltration membranes can reject simple salts with 80-100% selectivity through a space charge mechanism. Rejection by size selectivity can be near 100% since the membranes can have a very narrow size distribution. Mesoporous membranes have received particular interest due to their (potential) stability under operational conditions and during defouling operations. More recently, membranes with extreme stability became interesting with the advent of in situ fouling mitigation by means of ultrasound emitted from within the membrane structure. For this reason, we explored the stability of available and new membranes with accelerated lifetime tests in aqueous solutions at various temperatures and pH values. Of the available ceria, titania, and magnetite membranes, none were actually stable under all test conditions. In earlier work, it was established that mesoporous alumina membranes have very poor stability. A new nanofiltration membrane was made of cubic zirconia membranes that exhibited near-perfect stability. A new ultrafiltration membrane was made of amorphous silica that was fully stable in ultrapure water at 80 °C. This work provides details of membrane synthesis, stability characterization and data and their interpretation.

Forward Osmosis Membrane: Review of Fabrication, Modification, Challenges and Potential

Forward osmosis (FO) is a low-energy treatment process driven by osmosis to induce the separation of water from dissolved solutes/foulants through the membrane in hydraulic pressure absence while retaining all of these materials on the other side. All these advantages make it an alternative process to reduce the disadvantages of traditional desalination processes. However, several critical fundamentals still require more attention for understanding them, most notably the synthesis of novel membranes that offer a support layer with high flux and an active layer with high water permeability and solute rejection from both solutions at the same time, and a novel draw solution which provides low solute flux, high water flux, and easy regeneration. This work reviews the fundamentals controlling the FO process performance such as the role of the active layer and substrate and advances in the modification of FO membranes utilizing nanomaterials. Then, other aspects that affect the performance of FO are further summarized, including types of draw solutions and the role of operating conditions. Finally, challenges associated with the FO process, such as concentration polarization (CP), membrane fouling, and reverse solute diffusion (RSD) were analyzed by defining their causes and how to mitigate them. Moreover, factors affecting the energy consumption of the FO system were discussed and compared with reverse osmosis (RO). This review will provide in-depth details about FO technology, the issues it faces, and potential solutions to those issues to help the scientific researcher facilitate a full understanding of FO technology.

Polyamide membranes with nanoscale ordered structures for fast permeation and highly selective ion-ion separation

Fast permeation and effective solute-solute separation provide the opportunities for sustainable water treatment, but they are hindered by ineffective membranes. We present here the construction of a nanofiltration membrane with fast permeation, high rejection, and precise Cl^-/SO₄^2- separation by spatial and temporal control of interfacial polymerization via graphitic carbon nitride (g-C₃N₄). The g-C₃N₄ nanosheet binds preferentially with piperazine and tiles the water-hexane interface as revealed by molecular dynamics studies, thus lowering the diffusion rate of PIP by one order of magnitude and restricting its diffusion pathways towards the hexane phase. As a result, membranes with nanoscale ordered hollow structure are created. Transport mechanism across the structure is clarified using computational fluid dynamics simulation. Increased surface area, lower thickness, and a hollow ordered structure are identified as the key contributors to the water permeance of 105 L m²·h^-1·bar^-1 with a Na₂SO₄ rejection of 99.4% and a Cl^-/SO₄^2- selectivity of 130, which is superior to state-of-the-art NF membranes. Our approach for tuning the membrane microstructure enables the development of ultra-permeability and excellent selectivity for ion-ion separation, water purification, desalination, and organics removal.

Ultrafast Interfacial Self-Assembly toward Supramolecular Metal-Organic Films for Water Desalination

Supramolecular metal-organic materials are considered as the ideal candidates for membrane fabrication due to their excellent film forming characteristics, diverse metal centers and ligand sources, and designable structure and function. However, it remains challenging to rapidly construct highly permeable supramolecular metal-organic membranes with high salt rejection. Herein, a novel ultrafast interfacial self-assembly strategy to prepare supramolecular metal-organic films through the strong coordination interaction between highly active 1,3,5-triformylphloroglucinol (TFP) ligands and Fe³⁺ , Sc³⁺ , or Cu²⁺ at the organic-aqueous interface is reported. Benefiting from the self-completing and self-limiting characteristics of this interfacial self-assembly, the new kind of supramolecular membrane with optimized composition can be assembled within 3.5 min and exhibits ultrathin, dense, defect-free features, and thus shows an excellent water permeance (21.5 L m^-2  h^-1  bar^-1 ) with a high Na₂ SO₄ rejection above 95%, which outperforms almost all of the non-polyamide membranes and commercially available nanofiltration membranes. This strong-coordination interfacial self-assembly method will open up a new way for the development of functional metal-organic supramolecular films for high-performance membrane separation and beyond.

Collagen Fibril-Assembled Skin-Simulated Membrane for Continuous Molecular Separation

A skin-simulated thin-film-composite membrane was fabricated using a vacuum-assisted interfacial polymerization method. A negatively charged surface-selective layer on a polyacrylonitrile (PAN) substrate was cross-linked using trimesoyl chloride to form polyamide and polyester with a three-layer structure that was similar to skin. The loading of collagen fibrils assembled on the membrane surface was varied, and a selective layer was obtained, of which the thickness, morphology, and hydrophilicity can be manipulated. The optimal membrane decorated with 0.5 mg of collagen fibril had a selective layer thickness of around 130 nm with pure water permeability up to 84.7 LMH bar^-1. Furthermore, the membrane exhibited impressive rejections toward dyes (Congo red with a molecular weight of 696.68 Da: 99.6%, reactive blue 19 with a molecular weight of 626.54 Da: 99.8%, and Coomassie blueG-250 with a molecular weight of 854.02 Da: 98.6%) while high permeations of Na₂SO₄ and NaCl were achieved. This facile strategy provides a useful guideline for constructing bionic membranes through biomaterials.

Nanofiltration Membranes with Octopus Arm-Sucker Surface Morphology: Filtration Performance and Mechanism Investigation

Precisely tailoring the surface morphology characteristics of the active layers based on bionic inspirations can improve the performance of thin-film composite (TFC) membranes. The remarkable water adsorption and capture abilities of octopus tentacles inspired the construction of a novel TFC nanofiltration (NF) membrane with octopus arm-sucker morphology using carbon nanotubes (CNTs) and beta-cyclodextrin (β-CD) during interfacial polymerization (IP). The surface morphology, chemical elements, water contact angle (WCA), interfacial free energy (ΔG), electronegativity, and pore size of the membranes were systematically investigated. The optimal membrane exhibited an enhanced water permeance of 22.6 L·m^-2·h^-1·bar^-1, 180% better than that of the TFC-control membrane. In addition, the optimal membrane showed improved single salt rejections and monovalent/divalent ion selectivity and can break the trade-off effect. The antiscaling performance and stability of the membranes were further explored. The construction mechanism of the octopus arm-sucker structure was excavated, in which CNTs and β-CD acted as arm skeletons and suckers, respectively. Furthermore, the customization of the membrane surface and performance was achieved through tuning the individual effects of the arm skeletons and suckers. This study highlights the noteworthy potential of the design and construction of the surface morphology of high-performance NF membranes for environmental application.

Finely tuned polyamide structure with green plasticizers to construct ultrafast water channels for effective desalination

Highly permeable reverse osmosis (RO) membranes are desirable for alleviating the energy burden and ensuring future water sustainability. Herein, the effectiveness of green plasticizer-assisted interfacial polymerization (GPAIP) for preparing polyamide thin-film composite (TFC) RO membranes with significantly enhanced water permeability was demonstrated. The presence of green citrate plasticizers, namely tributyl citrate (TBC) or acetyl tributyl citrate (ATBC), led to the formation of new hydrogen bonds and inhibited the formation of the initial interchain amide-amide bonding, thus markedly reducing chain rigidity as demonstrated by the decreased elasticity modulus. More flexible polyamide chains resulted in the creation of more ultrafast water channels during filtration. Furthermore, TBC-modified membranes exhibited more elastic polyamide layers and higher water flux than that of ATBC-modified membranes on account of the presence of both hydrogen bond acceptors (OH) and hydrogen bond donors (C=O) in TBC molecules. Specifically, water flux of 0.6 wt% TBC-modified and 0.6 wt% ATBC-modified membranes was 83.6 L m^-2 h^-1 and 49.7 L m^-2 h^-1 respectively, more than 5 times and 3 times that of the pristine membrane. The excellent performance of TFC RO membranes fabricated via GPAIP together with the facile membrane manufacturing process offered the possibility of breaking the predicament in desalination field, which could eventually help ease the current freshwater crisis.

Iminodiacetic Acid (IDA) Cation-Exchange Nonwoven Membranes for Efficient Capture of Antibodies and Antibody Fragments

There is strong need to reduce the manufacturing costs and increase the downstream purification efficiency of high-value therapeutic monoclonal antibodies (mAbs). This paper explores the performance of a weak cation-exchange membrane based on the coupling of IDA to poly(butylene terephthalate) (PBT) nonwoven fabrics. Uniform and conformal layers of poly(glycidyl methacrylate) (GMA) were first grafted to the surface of the nonwovens. Then IDA was coupled to the polyGMA layers under optimized conditions, resulting in membranes with very high permeability and binding capacity. This resulted in IgG dynamic binding capacities at very short residence times (0.1–2.0 min) that are much higher than those achieved by the best cation-exchange resins. Similar results were obtained in the purification of a single-chain (scFv) antibody fragment. As is customary with membrane systems, the dynamic binding capacities did not change significantly over a wide range of residence times. Finally, the excellent separation efficiency and potential reusability of the membrane were confirmed by five consecutive cycles of mAb capture from its cell culture harvest. The present work provides significant evidence that this weak cation-exchange nonwoven fabric platform might be a suitable alternative to packed resin chromatography for low-cost, higher productivity manufacturing of therapeutic mAbs and antibody fragments.

Influence of monomers involved in the fabrication of a novel PES based nanofiltration thin-film composite membrane and its performance in the treatment of common effluent (CETP) textile industrial wastewater

OBJECTIVE

In this article, monomers (tannic acid (TA) and m- phenylenediamine (MPD)) were used in the fabrication of a novel PES based thin-film composite nanofiltration (TFC-NF) membrane for the treatment of a common effluent treatment plant (CETP) of textile industrial wastewater.

MEMBRANE SYNTHESIS

PES support sheets and TFC layers were fabricated via non-solvent induced phase inversion and in-situ interfacial polymerization (IP) process. The ultra-thin active layer was synthesized via the IP process with monomers such as tannic acid (TA) and m- phenylenediamine (MPD). T and M series membranes correspond to (PES/x wt% TA, x = 2, 4, 6) as T1, T2, T3 -TA and (PES/x wt% MPD, x = 2, 4, 6) as M1, M2, M3-MPD respectively. M0 corresponds to PES which is the virgin membrane.

RESULTS

The chemical structure, surface morphology, surface roughness and surface properties were explored using fourier transform infrared (FTIR) spectroscopy, field emission scanning electron microscopy (FESEM), atomic force microscopy (AFM) and contact angle, respectively. The filtration performance of the thin-film composite nanofiltration (TFC-NF) membranes was investigated by various properties like pure water flux, salt rejection, porosity, mean pore radius and antifouling analysis.

CONCLUSION

T1-TA membrane showed better water permeability, high salt rejection and better industrial effluent rejection with 94.4% of TDS that are suitable for industrial reuse and agricultural irrigation. Moreover, for T1-TA membrane, the water flux, porosity, mean pore radius, salt rejection, surface roughness and contact angle of 43.5lm^- 2 h ^- 1, 47.1%, 16.7nm, 72.7%, 11.7nm and 41.48°was achieved respectively that was found to be higher than that of all the other fabricated membranes. Further, the rejection efficiency rate of textile effluent characteristics such as pH, turbidity, TDS, alkalinity, total hardness, BOD and COD were also achieved with maximum deduction in the T1-TA TFC-NF membrane compared to the M0-Virgin PES membrane. From the results, it can be confirmed that the T1-TA membrane significantly reduced the alkalinity, total hardness, BOD and COD rejections of 78%, 77.3%, 58.5% and 67.5% respectively, present in the effluent. Water flux recovery ratio (FRR) was improved from 74.6% for M0-Virgin PES membrane to 94.8% for T1-TA membrane. The modified TFC-NF membranes especially T1-TA, had better anti-fouling property and excellent hydrophilicity than the unmodified M0-Virgin PES membrane.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s40201-021-00624-x.

Progress of Interfacial Polymerization Techniques for Polyamide Thin Film (Nano)Composite Membrane Fabrication: A Comprehensive Review

In this paper, we review various novel/modified interfacial polymerization (IP) techniques for the fabrication of polyamide (PA) thin film composite (TFC)/thin film nanocomposite (TFN) membranes in both pressure-driven and osmotically driven separation processes. Although conventional IP technique is the dominant technology for the fabrication of commercial nanofiltration (NF) and reverse osmosis (RO) membranes, it is plagued with issues of low membrane permeability, relatively thick PA layer and susceptibility to fouling, which limit the performance. Over the past decade, we have seen a significant growth in scientific publications related to the novel/modified IP techniques used in fabricating advanced PA-TFC/TFN membranes for various water applications. Novel/modified IP lab-scale studies have consistently, so far, yielded promising results compared to membranes made by conventional IP technique, in terms of better filtration efficiency (increased permeability without compensating solute rejection), improved chemical properties (crosslinking degree), reduced surface roughness and the perfect embedment of nanomaterials within selective layers. Furthermore, several new IP techniques can precisely control the thickness of the PA layer at sub-10 nm and significantly reduce the usage of chemicals. Despite the substantial improvements, these novel IP approaches have downsides that hinder their extensive implementation both at the lab-scale and in manufacturing environments. Herein, this review offers valuable insights into the development of effective IP techniques in the fabrication of TFC/TFN membrane for enhanced water separation.

Poly(Homopiperazine-Amide) Thin-Film Composite Membrane for Nanofiltration of Heavy Metal Ions

The development of membrane-based technologies for the treatment of wastewater streams and resources containing heavy metal ions is in high demand. Among various technologies, nanofiltration (NF) membranes are attractive choices, and the continuous development of novel materials to improve the state-of-the-art NF membranes is highly desired. Here, we report on the synthesis of poly(homopiperazine-amide) thin-film composite (HTFC)-NF membranes, using homopiperazine (HP) as a monomer. The surface charge, hydrophilicity, morphology, cross-linking density, water permeation, solute rejection, and antifouling properties of the fabricated NF membranes were evaluated. The fabricated HTFC NF membranes demonstrated water permeability of 7.0 ± 0.3 L/(m2 h bar) and rejected Na2SO4, MgSO4, and NaCl with rejection values of 97.0 ± 0.6, 97.4 ± 0.5, and 23.3 ± 0.6%, respectively. The membranes exhibit high rejection values of 98.1 ± 0.3 and 96.3 ± 0.4% for Pb2+ and Cd2+ ions, respectively. The fouling experiment with humic acid followed by cross-flow washing of the membranes indicates that a flux recovery ratio (FRR) of 96.9 ± 0.4% can be obtained.

Fabrication of High-Performance Thin-Film Composite Nanofiltration Membrane by Dynamic Calcium-Carboxyl Intra-Bridging during Post-Treatment

Widespread applications of nanofiltration (NF) and reverse osmosis (RO)-based processes for water purification and desalination call for high-performance thin-film composite (TFC) membranes. In this work, a novel and facile modification method was proposed to fabricate high-performance thin-film composite nanofiltration membrane by introducing Ca2+ in the heat post-treatment. The introduction of Ca2+ induced in situ Ca2+-carboxyl intra-bridging, leading to the embedment of Ca2+ in the polyamide (PA) layer. This post modification enhanced the hydrophilicity and surface charge of NF membranes compared to the pristine membrane. More interestingly, the modified membrane had more nodules and exhibited rougher morphology. Such changes brought by the addition of Ca2+ enabled the significant increase of water permeability (increasing from 17.9 L·m-2·h-1·bar-1 to 29.8 L·m-2·h-1·bar-1) while maintaining a high selectivity (Na2SO4 rejection rate of 98.0%). Furthermore, the intra-bridging between calcium and carboxyl imparted the NF membranes with evident antifouling properties, exhibiting milder permeability decline of 4.2% (compared to 16.7% of NF-control) during filtration of sodium alginate solution. The results highlight the potential of using Ca2+-carboxyl intra-bridging post-treatment to fabricate high-performance TFC membranes for water purification and desalination.

Preparation and Characterization of Polyphenylsulfone (PPSU) Membranes for Biogas Upgrading

Asymmetric polyphenylsulfone (PPSU) membranes were fabricated by a non-solvent induced phase inversion method. Glycerin and silica nanoparticles were added into the polymer solution to investigate their effects on the material properties and gas separation performance of prepared membranes. The morphology and structure of PPSU membranes were analyzed by scanning electron microscopy (SEM), the surface roughness of the selective layer was analyzed by atomic force microscopy (AFM), and the surface free energy was calculated based on the contact angle measurements by using various solvents. The gas separation performance of PPSU membranes was estimated by measuring the permeability of CO₂ and CH₄. The addition of glycerin as a nonsolvent into the polymer solution changed the cross-section structure from finger-like structure into sponge-like structure due to the delayed liquid-liquid demixing process, which was confirmed by SEM analysis. The incorporation of silica nanoparticles into PPSU membranes slightly increased the hydrophilicity, which was confirmed by water contact angle results. PPSU membrane fabricated from the polymer solution containing 10 wt.% glycerin showed the best CO₂/CH₄ selectivity of 3.86 and the CO₂ permeability of 1044.01 Barrer. Mixed matrix PPSU membrane containing 0.1 wt.% silica nanoparticles showed the CO₂/CH₄ selectivity of 3.16 and the CO₂ permeability of 1202.77 Barrer.

Flexible and Hydrophilic Copolyamide Thin-Film Composites on Hollow Fiber Membranes for Enhanced Nanofiltration Performance

Flexible and hydrophilic copolyamide (Co-PA) thin-film composite (TFC) membranes were fabricated as a selective layer on the outer surface of the polyvinylidene fluoride hollow fiber membrane substrate. The fabrication process was carried out by the dip-coating method to create three TFC membranes. The first layer is tannic acid and the second layer is (3-aminopropyl)triethoxysilane, which is followed by Co-PA as a final selective layer. The Co-PA TFC membrane was prepared through interfacial polymerization via the combination of various short-chain aliphatic diamines and conventional aromatic diamines with trimesoyl chloride. The influence of coating layers and total diamine concentration on the Co-PA TFC membrane was investigated in terms of the membrane's physicochemical and mechanical properties, morphology, surface thickness and roughness, water contact angle, surface charge, and nanofiltration (NF) performance. The obtained Co-PA TFC membrane system was operated under low pressure (2 bar) with pure water flux in the range of 23.8-83.9 L m^-2 h^-1 and exhibited better hydrophilicity, flexibility, molecular weight cutoff, and NF performance compared to the conventional PA TFC membrane. The superior properties of Co-PA are due to the increased chain mobilities provided by short-chain aliphatic diamines in its structure. The best Co-PA TFC membranes, which were synthesized using diamines containing four carbon atoms, achieved a significant improvement in NF membrane performance and selectivity (pure water flux = 56.9 L m^-2 h^-1 and salt and dye rejection in the range of 46.2-99.2%). This Co-PA TFC membrane is a promising membrane for its high flexibility, hydrophilicity, and selectivity of the NF membrane.

Polyamide nanofilms synthesized via controlled interfacial polymerization on a "jelly" surface

A thermal-sensitive "jelly" was used to control the diffusion of a diamine monomer for synthesizing polyamide free-standing nanofilms with an adjustable thickness of 5-35 nm. The reduced reaction rate of the interfacial polymerization at the hexane-"jelly" interface made the synthesized nanofilms show high water permeation flux and suitable salt rejection, and they also have highly negative surface charges and fairly smooth surfaces.