Two-dimensional superstructures filled into polysulfone membranes for highly improved ultrafiltration: The case of cuprous iodide nanosheets

Improved Performance of Polysulfone Ultrafiltration Membrane Using TCPP by Post-Modification Method

Ultrafiltration (UF) membranes have found great application in sewage purification and desalination due to their high permeation flux and high rejection rate for contaminants under low-pressure conditions, but the flux and antifouling ability of UF membranes needs to be improved. Tetrakis (4-carboxyphenyl) porphyrin (TCPP) has good hydrophilicity, and it is protonated under strongly acidic conditions and then forms strong hydrogen bonds with N, O and S, so that the TCPP would be well anchored in the membrane. In this work, NaHCO3 was used to dissolve TCPP and TMC (trimesoyl chloride) was used to produce a strong acid. Then, TCPP was modified in a membrane with a different rejection rate by a method similar to interfacial polymerization. Performance tests of TCPP/polysulfone (PSf) membranes show that for the membrane with a high BSA (bovine serum albumin) rejection, when the ratio of NaHCO3 to TCPP is 16:1 (wt.%), the pure water flux of membrane Z1 16:1 is increased by 34% (from 455 to 614 Lm-2h-1bar-1) while the membrane retention was maintained above 95%. As for the membrane with a low BSA rejection, when the ratio of NaHCO3 to TCPP was 32:1, the rejection of membrane B2 32:1 was found to increase from 81% to 96%. Although the flux of membrane B2 32:1 decreased, it remained at 638 Lm-2h-1bar-1, which is comparable to the reported polymer ultrafiltration membrane. The above dual results are thought to be attributed to the synergistic effect of protonated TCPP and NaHCO3, where the former increases membrane flux and the latter increases the membrane rejection rate. This work provides a way for the application of porphyrin and porphyrin framework materials in membrane separation.

Development of an HKUST-1 Nanofiller-Templated Poly(ether sulfone) Mixed Matrix Membrane for a Highly Efficient Ultrafiltration Process

Mixed-matrix membranes (MMMs) have been drawing increasing attention due to the high permeability and high rejection capabilities for highly efficient wastewater treatment applications. Nonetheless, improving the water permeance while maintaining the high rejection capability is still an ongoing challenge for the practically state-of-the-art MMMs. Herein, a new class of poly(ether sulfone) (PES) based MMM containing metal-organic framework (MOF) nanofillers of HKUST-1 and blending with poly(methyl methacrylate- co-methacrylic acid) (PMMA- co-MAA) copolymer, designated as HKUST-1@mPES MMM, were developed for the highly efficient ultrafiltration (UF) process. In this study, the nanosized HKUST-1 nanofillers were removed by water dissolution as sacrificial templating materials, so that the additional nanovoids were deliberately generated throughout the dense polymer matrix. The introduction of PMMA- co-MAA copolymer facilitated the even dispersion of HKUST-1 nanofillers in a polymer matrix, by constructing the bridge connection between inorganic nanofillers and organic matrix. The resultant HKUST-1@mPES MMM exhibited a high pure water permeability (PWP) up to 490 L·m^-2·h^-1·bar^-1, substantially reaching nearly 3 times higher than that of the mPES membrane without HKUST-1 nanofillers loading and maintaining a relatively high BSA rejection rate of 96% without obvious deterioration. The newly developed HKUST-1@mPES MMM thereby exhibited a comparable separation efficiency compared to the cutting-edge UF membranes reported so far. Overall, the nanovoid-generated approach provides new insight into developing advanced MMMs used for highly efficient water treatment applications.