Co-axial hollow fiber module for air gap membrane distillation

Novel coiled hollow fiber module for high-performance membrane distillation

Membrane distillation (MD) scale-up is challenged by ineffective heat recovery and the temperature polarization effect. Direct contact membrane distillation (DCMD) modules suffer high thermal conduction losses due to feed flow direction along the length of the membrane, resulting in low thermal efficiency. We propose a novel module design named coiled hollow fiber (CHF) to decouple the flow direction from the membrane surface in hollow fiber (HF) DCMD. Experimental and computational analyses were employed to compare the performance of CHF and the conventional design. The CHF module design successfully mitigates the TP effect in HF DCMD, increasing the flux by 148 % and 163 % in cross-flow and localized heating (LH) modes, respectively. Moreover, CHF operated in LH mode exhibits the lowest energy consumption of all configurations (81 % decrease) compared to the conventional design. This novel module design represents a new pathway for efficient and highly performing DCMD module.

A super liquid-repellent hierarchical porous membrane for enhanced membrane distillation

Membrane distillation (MD) is an emerging desalination technology that exploits phase change to separate water vapor from saline based on low-grade energy. As MD membranes come into contact with saline for days or weeks during desalination, membrane pores have to be sufficiently small (typically <0.2 µm) to avoid saline wetting into the membrane. However, in order to achieve high distillation flux, the pore size should be large enough to maximize transmembrane vapor transfer. These conflicting requirements of pore geometry pose a challenge to membrane design and currently hinder broader applications of MD. To address this fundamental challenge, we developed a super liquid-repellent membrane with hierarchical porous structures by coating a polysiloxane nanofilament network on a commercial micro-porous polyethersulfone membrane matrix. The fluorine-free nanofilament coating effectively prevents membrane wetting under high hydrostatic pressure (>11.5 bar) without compromising vapor transport. With large inner micro-porous structures, the nanofilament-coated membrane improves the distillation flux by up to 60% over the widely used commercially available membranes, while showing excellent salt rejection and operating stability. Our approach will allow the fabrication of high-performance composite membranes with multi-scale porous structures that have wide-ranging applications beyond desalination, such as in cleaning wastewater.

Elucidating biofouling over thermal and spatial gradients in seawater membrane distillation in hot climatic conditions

Biofouling is a hurdle of seawater desalination that increases water costs and energy consumption. In membrane distillation (MD), biofouling development is complicated due to the temperature effect that adversely affects microbial growth. Given the high relevance of MD to regions with abundant warm seawater, it is essential to explore the biofouling propensity of microbial communities with higher tolerance to elevated temperature conditions. This study presents a comprehensive analysis of the spatial and temporal biofilm distribution and associated membrane fouling during direct contact MD (DCMD) of the Red Sea water. We found that structure and composition of the biofilm layer played a significant role in the extent of permeate flux decline, and biofilms that built up at 45°C had lower bacterial concentration but higher extracellular polymeric substances (EPS) content as compared to biofilms that formed at 55 °C and 65°C. Pore wetting and bacterial passage to the permeate side were initially observed but slowed down as operating time increased. Intact cells in biofilms dominated over the damaged cells at any tested condition emphasizing the high adaptivity of the Red Sea microbial communities to elevated feed temperatures. A comparison of microbial abundance revealed a difference in bacterial distribution between the feed and biofilm samples. A shift in the biofilm microbial community and colonization of the membrane surface with thermophilic bacteria with the feed temperature increase was observed. The results of this study improve our understanding of biofouling propensity in MD that utilizes temperature-resilient feed waters.

A review of membrane development in membrane distillation for emulsified industrial or shale gas wastewater treatments with feed containing hybrid impurities

Investigations on membrane materials for membrane distillation (MD) and its applications have been ongoing since the 1990s. However, a lack of materials that produce robustly stable and up-to-the-mark membranes for MD for different industrial applications remains an ongoing problem. This paper provides an overview of materials developed for MD applications. Although key aspects of published articles reviewed in this paper pertain to MD membranes synthesized for desalination, future MD can also be applied to organic wastewater containing surfactants with inorganic compounds, either with the help of hybrid treatment processes or with customized membrane materials. Many industrial discharges produce effluents at a very high temperature, which is an available driving force for MD. However, there remains a lack of cost-effective membrane materials. Amphiphobic and omniphobic membranes have recently been developed for treating emulsified and shale gas produced water, but the problem of organic fouling and pore wetting remains a major challenge, especially when NaCl and other inorganic impurities are present, which further deteriorate separation performance. Therefore, further advancements in materials are required for the treatment of emulsified industrial wastewater containing surfactants, salts, and for oil or shale gas wastewater for its commercialized reuse. Integrated MD systems, however, may represent a major change in shale gas wastewater and emulsified wastewater that are difficult to treat.