Sustaining fouling resistant membranes: Membrane fabrication, characterization and mechanism understanding of demulsification and fouling-resistance

Design of carboxymethyl cellulose/alginate aerogels with anti-fouling and light-driven self-cleaning for enhanced oily wastewater remediation

With the increase of oily wastewater discharge and the growing demand for clean water supply, high throughput green materials for oil-water separation with anti-pollution and self-cleaning ability are urgently needed. Herein, the polysaccharide-based composite aerogels of CMC/SA@TiO2-MWCNTs (CSTM) with fast photo-driven self-cleaning ability have been prepared by a simple freeze-drying and ionic cross-linking strategy. The introduction of TiO2 /MWCNTs nanocomposites effectively improves the underwater oleophobic and mechanical properties of polysaccharide aerogels and enables their photo-driven self-cleaning ability for efficient oil-water separation and purification of complex oily wastewater. For immiscible oil-water mixtures, a high separation flux of about 7650 L m-2 h-1 and a separation efficiency of up to 99.9 % was obtained. For surfactant-stabilized oil-in-water emulsion, a flux of 3952 L m-2 h-1 was achieved with a separation efficiency of up to 99.3 %. More importantly, the excellent photoluminescent self-cleaning ability and low oil adhesion contribute to the high contamination resistance, excellent reusability, and robust durability of CSTM aerogel. With the advantages of simple preparation, remarkable performance, and recyclability, this aerogel is expected to provide a green, economical, and scalable solution for the purification of oily wastewater.

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Self-Assembled CMC/UiO-66-NH2 Membrane with Anti-Crude Oil Adhesion Property for Highly Efficient Oil-Water Separation

Developing the high-anti-fouling membrane has kept continuous attention in oil/water emulsion treatment. However, the majority of works on anti-fouling membranes mainly focused on low-viscosity oils, which greatly limited the development and application of a membrane to face the real crude oil wastewater. Inspired by the hydrophilicity of sodium carboxymethyl cellulose (CMC) and zirconium base metal-organic frame (Zr-MOF), an anti-oil-fouling CMC/UiO-66-NH₂ composite membrane was constructed by a self-assembly method. Profiting from the hydrophilicity and micro-nanostructure of the CMC/UiO-66-NH₂ layer, the obtained CMC/UiO-66-NH₂ membranes displayed underwater superoleophobicity and desired oil resistance. It could display the effective separation capability with 1282 ± 62 to 6160 ± 81 L/(m²·h·bar) and above 99.08% toward the different light oil emulsions. More importantly, the CMC/UiO-66-NH₂ membrane displayed ultralow crude oil adhesion behaviors toward the crude oil emulsions, which could achieve a considerably high flux (746 ± 60 to 5224 ± 87 L/(m²·h·bar)). Furthermore, electrostatic interaction and physical enwinding-wrapping between CMC and UiO-66-NH₂ also endowed the composite membranes with outstanding stability. After immersing the as-prepared membranes into the harsh environments for 24 h, the membranes still maintained high underwater-oil contact angles (UWOCA > 155°) and separation ability (oil rejection was above 99.0%). Therefore, CMC/UiO-66-NH₂ composite membranes could demonstrate promising prospects in real oily emulsion treatment.

Membranes for Oil/Water Separation: A Review

Recent advancements in separation and membrane technologies have shown a great potential in removing oil from wastewaters effectively. In addition, the capabilities have improved to fabricate membranes with tunable properties in terms of their wettability, permeability, antifouling, and mechanical properties that govern the treatment of oily wastewaters. Herein, authors have critically reviewed the literature on membrane technology for oil/water separation with a specific focus on: 1) membrane properties and characterization, 2) development of various materials (e.g., organic, inorganic, and hybrid membranes, and innovative materials), 3) membranes design (e.g., mixed matrix nanocomposite and multilayers), and 4) membrane fabrication techniques and surface modification techniques. The current challenges and future research directions in materials and fabrication techniques for membrane technology applications in oil/water separation are also highlighted. Thus, this review provides helpful guidance toward finding more effective, practical, and scalable solutions to tackle environmental pollution by oils.

An Overview of Recent Progress in Nanofiber Membranes for Oily Wastewater Treatment

Oil separation from water becomes a challenging issue in industries, especially when large volumes of stable oil/water emulsion are discharged. The present short review offers an overview of the recent developments in the nanofiber membranes used in oily wastewater treatment. This review notes that nanofiber membranes can efficiently separate the free-floating oil, dispersed oil and emulsified oil droplets. The highly interconnected pore structure nanofiber membrane and its modified wettability can enhance the permeation flux and reduce the fouling. The nanofiber membrane is an efficient separator for liquid-liquid with different densities, which can act as a rejector of either oil or water and a coalescer of oil droplets. The present paper focuses on nanofiber membranes' production techniques, nanofiber membranes' modification for flux and separation efficiency improvement, and the future direction of research, especially for practical developments.

Universal Rapid Demulsification by Vacuum Suction Using Superamphiphilic and Underliquid Superamphiphobic Polyurethane/Diatomite Composites

A process for universal rapid demulsification by vacuum suction using an as-prepared superamphiphilic and underliquid superamphiphobic polyurethane (PU)/diatomite composite has been developed and is used to demulsify kerosene-in-water and water-in-kerosene emulsions with and without a surfactant. The results show that the demulsification rate of all the emulsions exceeds 98.5% in long-term operation, with a stable demulsification speed exceeding 0.303 L/m² min. When a superhydrophobic channel for separation is added, the oil/water separation efficiency exceeds 99.0%, and the final products are qualified oil and water. This attractive universal demulsification capability of PU/diatomite originates from its underliquid superamphiphobicity, which attracts a continuous phase to form a stable liquid film and thus repels dispersed phase droplets, which have a similar interaction with the surface but are much less abundant. The vacuum forces emulsion droplets into the microstructure of the PU/diatomite cake, where they are compressed, coalesce, and finally demulsified. This observed mechanism suggests a promising strategy to avoid the negative effects of oil fouling in demulsification and achieve large-scale universal continuous rapid demulsification.

Piezoelectricity induced by pulsed hydraulic pressure enables in situ membrane demulsification and oil/water separation

Recovering oil from oily wastewater is not only for economic gains but also for mitigating environmental pollution. However, demulsification of oil droplets stabilized with surfactants is challenging because of their low surface energy. Although the widely used oil/water separation membrane technologies based on size screening have attracted considerable attention in the past few decades, they are incapable of demulsification of stabilized oil emulsions and the membrane concentrates often require post-processing. Herein, the piezoelectric ceramic membrane (PCM), which can respond to the inherent transmembrane pressure in the pressure-driven membrane processes, was employed to transform hydraulic pressure pulses into electroactive responses to in situ demulsification. The pulsed transmembrane pressure on the PCM results in the generation of considerable rapid voltage oscillations over 3.2 V and a locally high electric field intensity of 7.2 × 10⁷ V/m, which is capable of electrocoalescence with no additional stimuli or high voltage devices. Negative dielectrophoresis (DEP) force occurred in this membrane process and repelled the large size of oil after demulsification away from the PCM surface, ensuring continuous membrane demulsification and oil/water separation. Overall, PCM provides a further opportunity to develop an environmentally friendly and energy-saving electroresponsive membrane technology for practical applications in wastewater treatment.

A superwetting stainless steel mesh with Janus surface charges for efficient emulsion separation

Design of charged materials for demulsification of ionic surfactant-stabilized oil-in-water emulsions is emerging in recent years. Herein, a superwetting stainless steel mesh with Janus surface charges (Janus SSM) was prepared by respectively brush-coating polyethyleneimine/aminated carbon nanotubes (PEI/CNTs-NH₂) coating and polyacrylic acid (PAA) coating on its two sides. Two demulsification mechanisms, i.e., electrostatic attraction-repulsion and electrostatic repulsion-attraction based on the synergism of two oppositely charged sides were proposed. Combined with the superwettability and optimized pore size, the Janus SSM can successfully be used to demulsify, coalesce and separate emulsions. In detail, the Janus SSM exhibited separation efficiencies of up to 99.29%, 97.12% for SDS- and DTAC-stabilized oil-in-water emulsions respectively under the electrostatic attraction-repulsion mechanism, and up to 97.10%, 98.57% under the electrostatic repulsion-attraction mechanism. The results indicated that the electrostatic attraction-repulsion mechanism proposed in this study is conductive to achieving higher efficiency in emulsion separation. Furthermore, excellent durability extend the operation life of Janus SSM. This Janus SSM, which combines opposite charges on its two sides, may advance the development of charged materials for emulsion separation.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Designing of a novel polyvinylidene fluoride/TiO2/UiO-66-NH2 membrane with photocatalytic antifouling properties using modified zirconium-based metal-organic framework

Novel polyvinylidene fluoride/TiO₂/UiO-66-NH₂ (PVDF/TiUN) membranes were produced by the delay phase separation method via introducing the TiO₂/UiO-66-NH₂ (TiUN) nanocomposite into PVDF casting solution. Interconnection of TiO₂ and UiO-66-NH₂ improved photocatalysis capacity and endowed PVDF/TiUN membranes with self-cleaning capability. Quantitative measurements showed that, firstly, PVDF/TiUN membranes exhibited improved photodegradation kinetics and efficiency (up to 88.1%) to Rhodamine B (RhB). Secondly, the performances of bovine serum albumin (BSA) rejection and permeation of PVDF/TiUN membranes outperformed those of other check samples, indicating enhanced hydrophilicity. Thirdly, rejection rate of BSA reached a breathtaking 98.14% and flux recovery ratio (FRR) of BSA reached a breathtaking 95.37%. Thus, given their excellent anti-contamination property and separation performance, the PVDF/TiUN membrane is very likely to be a novel water treatment membrane.

Viscous Oil De-Wetting Surfaces Based on Robust Superhydrophilic Barium Sulfate Nanocoating

Viscous oil adherence onto solid surfaces is ubiquitous and has caused intractable fouling problems, impairing the function of solid surfaces in various areas such as optics and separation membranes. Materials with superhydrophilicity and underwater superoleophobicity are very effective in elimination of oil fouling. However, most of them cannot dewet viscous oils and may malfunction without prehydration treatment. Herein, we report a facile and environmental strategy to prepare barium sulfate (BaSO₄) nanocoating to dewet viscous oils on dry surfaces. Abundant surface polar groups (surface hydroxyl) on BaSO₄ nanocoating enhance both hydrophilicity after oil fouling (underoil water contact angle <10°) and underwater superoleophobicity (underwater-oil contact angle >155°) and then facilitate oil dewetting ability. Different oils with viscosity up to 900 mPa·s can be easily eliminated after immersion into water. The results and force analysis also demonstrate that small surface roughness and ultrahydrophilicity under oil are beneficial to achieve oil dewetting property on dry surfaces. Furthermore, BaSO₄ nanocoating displays excellent mechanical, thermal and chemical stability and can maintain oil repellency through various harsh conditions. Outstanding antioil fouling ability also enables the fabric coated by BaSO₄ nanocoating to separate crude oil/water with flux higher than 28 000 Lm^2-h^-1 and separation efficiency larger than 99.9% and maintain effective separation performance even after 100 times of separation. Thus, the robust superhydrophilic BaSO₄ nanocoating is potential in oil dewetting and waste oil remediation.

Confined Channels Induced Coalescence Demulsification and Slippery Interfaces Constructed Fouling Resist-Release for Long-Lasting Oil/Water Separation

Superwetting membranes based on steric exclusion and affinity difference have drawn substantial interest for oil/water separation. However, the state-of-the-art membranes fail to literally sort out fouling and permeability decline and so limit their viability for long-term separation. Inspired by Dayu's philosophy of "draining rather than blocking water", herein, we achieve a long-lasting and efficient separation for viscous emulsions by designing poly(hydroxyethyl methylacrylate) (PHEMA)- and polydimethylsiloxane (PDMS)-compensated poly(vinylidene fluoride) membranes based on coalescence demulsification via chemical coordination phase separation. The symmetric and torturous microporous structure facilitated oil spatial confining and coalescence demulsification, while the synergistic compensation of PHEMA and PDMS coordinated the fouling resist and release properties, which was confirmed by multichannel confocal laser scanning microscopy. The developed membrane shows an unprecedented permeability half-life (τ) for viscous emulsions (e.g., decamethylcyclopentasiloxane, soybean oil paraffin, n-hexadecane, and isooctane) under cross-flow operation, far more beyond common superwetting membranes under applied bench-scale dead-end filtration. Our technique for designing "nonfouling" membranes opens up opportunities for advancing next-generation membranes for oil/water separation.

Beyond Superwetting Surfaces: Dual-Scale Hyperporous Membrane with Rational Wettability for "Nonfouling" Emulsion Separation via Coalescence Demulsification

Membrane fouling is the obstacle that limits the practical application of membranes in efficient oil/water separation. The main reason for membrane fouling is the deposition of the dispersed phase (e.g., oil) on the membrane surface based on the sieving effect. The key challenge for solving the fouling problem is to achieve fouling removal via rationally considering hydrodynamics and interfacial science. Herein, a poly(vinylidene fluoride) membrane with a dual-scale hyperporous structure and rational wettability is designed to achieve a continuous "nonfouling" separation for oil/water emulsions via membrane demulsification. The membrane is fabricated via dual-phase separation (vapor and nonsolvent) and modified by in situ polymerization of poly(hydroxyethyl methylacrylate) (contact angle 59 ± 1°). The membrane shows stable permeability (1078 ± 50 Lm^-2h^-1bar^-1) and high separation efficiency (>99.0%) in 2 h of continuous cross-flow without physicochemical washing compared to superwetting membranes. The permeation is composed of two distinct immiscible liquid phases via coalescence demulsification. The surface shearing and pore throat collision coalescence demulsification mechanism is proposed, and rational interface wettability facilitates the foulant/membrane interaction for "nonfouling" separation. Beyond superwetting surfaces, a new strategy for achieving "nonfouling" emulsion separation by designing membranes with a dual-scale hyperporous structure and rational wettability is provided.

Bioinspired superwetting fibrous skin with hierarchical roughness for efficient oily water separation

Developing superwetting membranes with interconnected pore and multi-scale roughness for efficient oily water separation is significant but challenging owing to the limitations of low water flux and membrane fouling. Herein, we report a scalable method to develop superwetting membranes with superhydrophilicity and underwater superoleophobicity for oily water separation. This novel approach, composed of electrospinning/electrospraying of polyacrylonitrile (PAN), was to fabricate rough sphere membrane substrate, followed by in-situ polymerization of dopamine/polyethyleneimine (DA/PEI) to positively charge the fiber skin and then subsequent immersed into the negatively charged Ludox solution to construct rough membrane surface via electrostatic attraction. Benefiting from the rough sphere surface of the fibrous skin layer, the resultant membrane displayed micro/nanostructured surfaces with intriguing in-air superhydrophilicity of 0° and underwater superoleophobicity of 166° as well as robust oil-proof pressure of 83.55 kPa. As a proof-of-concept, the resultant membrane achieved high water flux and oil rejection efficiency as well as fantastic durability and antifouling performance toward the separation of highly emulsified oily water. The integration of electrospinning/electrospraying with bioinspired method is also expected to fabricate superwetting sphere surface membrane with interconnected pores for other selective separation applications.