Ultrahigh-strength, nonflammable and high-wettability separators based on novel polyimide-core@polybenzimidazole-sheath nanofibers for advanced and safe lithium-ion batteries

Ultrafast self-assembly of supramolecular hydrogels toward novel flame-retardant separator for safe lithium ion battery

Traditional polyolefin separators for lithium-ion batteries (LIBs) often experience limited thermal stability and intrinsic flammability, resulting in great safety risks during their usage. Therefore, it is highly important to develop novel flame-retardant separators for safe LIBs with high performance. In this work, we report a flame-retardant separator derived from boron nitride (BN) aerogel with a high BET surface area of 1127.3 m² g^-1. The aerogel was pyrolyzed from a melamine-boric acid (MBA) supramolecular hydrogel, which was self-assembled at an ultrafast speed. The in-situ evolution details of the nucleation-growth process of the supramolecules could be observed in real-time using a polarizing microscope under ambient conditions. The BN aerogel was further composited with bacterial cellulose (BC) to form a BN/BC composite aerogel with excellent flame-retardant performance, electrolyte-wetting ability and high mechanical property. By using the BN/BC composite aerogel as the separator, the developed LIBs exhibited high specific discharge capacity of 146.5 mAh g^-1 and excellent cyclic performance, maintaining 500 cycles with a capacity degradation of only 0.012% per cycle. The high-performance flame-retardant BN/BC composite aerogel represents a promising candidate for separators not only in LIBs but also in other flexible electronics.

Effect of Cross-Linking and Surface Treatment on the Functional Properties of Electrospun Polybenzimidazole Separators for Lithium Metal Batteries

In this work, electrospun PBI separators with a highly porous structure and nanofiber diameter of about 90-150 nm are prepared using a multi-nozzle under controlled conditions for lithium metal batteries. Cross-linking with α, α-dibromo-p-xylene and surface treatment using 4-(chloromethyl) benzoic acid successfully improve the electrochemical as well as mechanical properties of the separators. The resulting separator is endowed with high thermal stability and excellent wettability (1080 to 1150%) with commercial liquid electrolyte than PE and PP (Celgard 2400) separators. Besides, attractive cycling stability and rate capability in LiFePO₄/Li cells are attained with the modified separators. Prominently, CROSSLINK PBI exhibits a stable Coulombic efficiency of more than 99% over 100 charge-discharge cycles at 0.5 C, which is superior to the value of cells using commercial PE and PP (Celgard 2400) separators. The half cells assembled using the CROSSLINK PBI separator can deliver a discharge capacity of 150.3 mAh g^-1 at 0.2 C after 50 cycles corresponding to 88.4% of the theoretical value of LiFePO₄ (170 mAh g^-1). This work offers a worthwhile method to produce thermally stable separators with noteworthy electrochemical performances which opens new possibilities to improve the safe operation of batteries.

Polyimide-Based Materials for Lithium-Ion Battery Separator Applications: A Bibliometric Study

Polyimide (PI) has excellent thermal stability, high porosity, and better high-temperature resistance. It has the potential to become a more high-end separator material, which has attracted the attention of the majority of researchers. This review is aimed at identifying the research progress and development trends of the PI-based material for separator application. We searched the published papers (2012–2021) from the WOS core collection database for analysis and analyzed their research progress and development trend based on CiteSpace text mining and visualization software. The analysis shows that the PI-based composite separator material is a research hotspot in the future and the combination of nanofiber and cellulose materials with PI is also an important research direction in the future.

Thermoregulating Separators Based on Phase-Change Materials for Safe Lithium-Ion Batteries

Safety issues in lithium-ion batteries (LIBs) have aroused great interest owing to their wide applications, from miniaturized devices to large-scale storage plants. Separators are a vital component to ensure the safety of LIBs; they prevent direct electric contact between the cathode and anode while allowing ion transport. In this study, the first design is reported for a thermoregulating separator that responds to heat stimuli. The separator with a phase-change material (PCM) of paraffin wax encapsulated in hollow polyacrylonitrile nanofibers renders a wide range of enthalpy (0-135.3 J g^-1 ), capable of alleviating the internal temperature rise of LIBs in a timely manner. Under abuse conditions, the generated heat in batteries stimulates the melting of the encapsulated PCM, which absorbs large amounts of heat without creating a significant rise in temperature. Experimental simulation of the inner short-circuit in prototype pouch cells through nail penetration demonstrates that the PCM-based separator can effectively suppress the temperature rise due to cell failure. Meanwhile, a cell penetrated by a nail promptly cools down to room temperature within 35 s, benefiting from the latent heat-storage of the unique PCM separator. The present design of separators featuring latent heat-storage provides effective strategies for overheat protection and enhanced safety of LIBs.

A Heat-Resistant Poly(oxyphenylene benzimidazole)/Ethyl Cellulose Blended Polymer Membrane for Highly Safe Lithium-Ion Batteries

A blended membrane based on poly(oxyphenylene benzimidazole) (PBI) and ethyl cellulose (EC) exhibits heat resistance and good electrochemical performance. The prepared blended polymer gel membranes show no visible dimensional change after being held at 350 °C for 30 min, whereas the polyethylene (PE) separator almost completely melts. In addition to excellent thermal stability, the self-supporting blended membranes also exhibit a uniform thermal distribution during the heating process from 60 to 200 °C. Additionally, the ionic conductivities of the PBI/EC blended membranes with different ratios are 1.24 mS cm^-1 (1:1), 2.58 mS cm^-1 (1:2), and 1.68 mS cm^-1 (1:3), which are much higher than those of the PE separator (0.39 mS cm^-1). Compared to that of the PE separator (113 mAh g^-1), the cell with a separator of PBI/EC = 1:2 retained a discharge capacity of 131 mAh g^-1 after 150 cycles at 0.5C. Meanwhile, the rate performance of the cell was also better than that of the PE separator, especially at high currents (5C). All of the results indicate that this blended polymer gel membrane with good thermal stability is expected to be applied to high-performance lithium-ion batteries.

The design of a multifunctional separator regulating the lithium ion flux for advanced lithium-ion batteries

Herein, we design a controllable approach for preparing multifunctional polybenzimidazole porous membranes with superior fire-resistance, excellent thermo-stability, and high wettability. Specifically, the recyclable imidazole is firstly utilized as the eco-friendly template for micropores formation, which is an interesting finding and has tremendous potential for low-cost industrial production. The unique backbone structure of the as-prepared polybenzimidazole porous membrane endows the separator with superb thermal dimensional stability at 300 °C. Most significantly, the inherent flame retardancy of polybenzimidazole can ensure the high security of lithium-ion batteries, and the existence of polar groups of imidazole can regulate the Li⁺ flux and improve the ionic conductivity of lithium ions. Notably, the cell with a polybenzimidazole porous membrane presents higher capability (131.7 mA h g⁻¹) than that of a commercial Celgard membrane (95.4 mA h g⁻¹) at higher charge–discharge density (5C), and it can work normally at 120 °C. The fascinating comprehensive properties of the polybenzimidazole porous membrane with excellent thermal-stability, satisfying wettability, superb flame retardancy and good electrochemical performance indicate its promising application for high-safety and high-performance lithium-ion batteries.

A multifunctional PBI porous membrane with superior fire-resistance, excellent thermo-stability and high wettability is designed.