Fabrication of highly permeable polyamide membranes with large “leaf-like” surface nanostructures on inorganic supports for organic solvent nanofiltration

Beyond nothingness in the formation and functional relevance of voids in polymer films

Voids-the nothingness-broadly exist within nanomaterials and impact properties ranging from catalysis to mechanical response. However, understanding nanovoids is challenging due to lack of imaging methods with the needed penetration depth and spatial resolution. Here, we integrate electron tomography, morphometry, graph theory and coarse-grained molecular dynamics simulation to study the formation of interconnected nanovoids in polymer films and their impacts on permeance and nanomechanical behaviour. Using polyamide membranes for molecular separation as a representative system, three-dimensional electron tomography at nanometre resolution reveals nanovoid formation from coalescence of oligomers, supported by coarse-grained molecular dynamics simulations. Void analysis provides otherwise inaccessible inputs for accurate fittings of methanol permeance for polyamide membranes. Three-dimensional structural graphs accounting for the tortuous nanovoids within, measure higher apparent moduli with polyamide membranes of higher graph rigidity. Our study elucidates the significance of nanovoids beyond the nothingness, impacting the synthesis‒morphology‒function relationships of complex nanomaterials.

Altering substrate properties of thin film nanocomposite membrane by Al2O3 nanoparticles for engineered osmosis process

The scarcity of energy and water resources is a major challenge for humanity in the twenty-first century. Engineered osmosis (EO) technologies are extensively researched as a means of producing sustainable water and energy. This study focuses on the modification of substrate properties of thin film nanocomposite (TFN) membrane using aluminium oxide (Al2O3) nanoparticles and further evaluates the performance of resultant membranes for EO process. Different Al2O3 loading ranging from zero to 0.10 wt% was incorporated into the substrate and the results showed that the hydrophilicity of substrate was increased with contact angle reduced from 74.81° to 66.17° upon the Al2O3 incorporation. Furthermore, the addition of Al2O3 resulted in the formation of larger porous structure on the bottom part of substrate which reduced water transport resistance. Using the substrate modified by 0.02 wt% Al2O3, we could produce the TFN membrane that exhibited the highest water permeability (1.32 L/m2.h.bar, DI water as a feed solution at 15 bar), decent salt rejection (96.89%), low structural parameter (532.44 μm) and relatively good pressure withstandability (>25 bar).

Ultrathin Polyamide Nanofilms with Controlled Microporosity for Enhanced Solvent Permeation

Organic solvent nanofiltration (OSN) technology shows reduced energy consumption by almost 90% with great potential in achieving low-carbon separation applications. Polyamide nanofilms with controlled intrinsic and extrinsic structures (e.g., thickness and porosity) are important for achieving such a goal but are technically challenging. Herein, ultrathin polyamide nanofilms with controlled microporosity and morphology were synthesized via a molecular layer deposition method for OSN. The key is that the polyamide synthesis is controlled in a homogenous organic phase, rather than an interface, not only involving no monomer kinetic diffusion but also broadening the applicability of amine monomers. The particular nonplanar and rigid amine monomers were superbly used to increase microporosity and the nanofilm was linearly controlled at the nanometer scale to decrease thickness. The composite membrane with the polyamide nanofilms as separation layers displayed highly superior performance to current counterparts. The ethanol and methanol permeances were up to 5.5 and 14.6 L m^-2 h^-1 bar^-1, respectively, but the molecular weight cutoff was tailored as low as 300 Da. Such separation performance remained almost unchanged during a long-term operation. This work demonstrates a promising alternative that could synergistically control the physicochemical structures of ultrathin selective layers to fabricate high-performance OSN membranes for efficient separations.

Proteoliposome-Incorporated Seawater Reverse Osmosis Polyamide Membrane: Is the Aquaporin Water Channel Effect in Improving Membrane Performance Overestimated?

The water channel feature of the aquaporin (AQP) is considered to be the key in improving the permselectivity of AQP-based thin-film composite (TFC) polyamide (PA) membranes, yet much less attention has been paid to the physicochemical property changes of the PA layer induced by AQP-reconstituted proteoliposomes. This study systematically investigated the roles of proteoliposome constituents (liposome/detergent/AQP) in affecting the physicochemical properties and performance of the membranes. For the first time, we demonstrated that the constituents in the proteoliposome could facilitate the formation of a PA layer with enlarged protuberances and thinner crumples, resulting in a 79% increase in effective surface area and lowering of hydraulic resistance for filtration. These PA structural changes of the AQP-based membrane were found to contribute over 70% to the water permeability increase via comparing the separation performance of the membranes prepared with liposome, detergent, and proteoliposome, respectively, and one proteoliposome-ruptured membrane. The contribution from the AQP water channel feature was about 27% of water permeability increase in the current study, attributed to only ∼20% vesicle coverage in the PA matrix, and this contribution may be easily lost as a result of vesicle rupture during the real seawater reverse osmosis process. This study reveals that the changed morphology dominates the performance improvement of the AQP-based PA membrane and well explains why the actual AQP-based PA membranes cannot acquire the theoretical water/salt selectivity of a biomimetic AQP membrane, deepening our understanding of the AQP-based membranes.

Zwitterionic Copolymer-Regulated Interfacial Polymerization for Highly Permselective Nanofiltration Membrane

A highly permselective nanofiltration membrane was engineered via zwitterionic copolymer assembly regulated interfacial polymerization (IP). The copolymer was molecularly synthesized using single-step free-radical polymerization between 2-methacryloyloxyethyl phosphorylcholine (MPC) and 2-aminoethyl methacrylate hydrochloride (AEMA) (P[MPC-co-AEMA]). The dynamic network of P[MPC-co-AEMA] served as a regulator to precisely control the kinetics of the reaction by decelerating the transport of piperazine toward the water/hexane interface, forming a polyamide (PA) membrane with ultralow thickness of 70 nm, compared to that of the pristine PA (230 nm). Concomitantly, manipulating the phosphate moieties of P[MPC-co-AEMA] integrated into the PA matrix enabled the formation of ridge-shaped nanofilms with loose internal architecture exhibiting enhanced inner-pore interconnectivity. The resultant P[MPC-co-AEMA]-incorporated PA membrane exhibited a high water permeance of 15.7 L·m^-2·h^-1·bar^-1 (more than 3-fold higher than that of the pristine PA [4.4 L·m^-2·h^-1·bar^-1]), high divalent salt rejection of 98.3%, and competitive mono-/divalent ion selectivity of 52.9 among the state-of-the-art desalination membranes.

Thin-Film Nanocomposite Membrane Incorporated with Porous Zn-Based Metal-Organic Frameworks: Toward Enhancement of Desalination Performance and Chlorine Resistance

Metal-organic framework (MOF) materials have received extensive attention for the design of advanced thin-film nanocomposite (TFN) membranes with excellent permselectivity. However, the relationship between the unique physicochemical properties and performance of engineered MOF-based membranes has yet to be extensively investigated. In this work, we investigate the incorporation of porous zinc-based MOFs (Zn-MOFs) into a polyamide active layer for the fabrication of TFN membranes on porous poly(phenylsulfone) (PPSU) support layers through an interfacial polymerization approach. The actual effects of varying the amount of Zn-MOF added as a nanofiller on the physicochemical properties and desalination performance of TFN membranes are studied. The presence and layout of Zn-MOFs on the top layer of the membranes were confirmed by X-ray photoelectron spectroscopy, scanning electron microscopy, and ζ potential analysis. The characterization results revealed that Zn-MOFs strongly bind with polyamide and significantly change the membrane chemistry and morphology. The results indicate that all four studied TFN membranes with incorporated Zn-MOFs enhanced the water permeability while retaining high salt rejection compared to a thin-film composite membrane. Moreover, the highest-performing membrane (50 mg/L Zn-MOF added nanofiller) not only exhibited a water permeability of 2.46 ± 0.12 LMH/bar but also maintained selectivity to reject NaCl (>90%) and Na₂SO₄ (>95%), similar to benchmark values. Furthermore, the membranes showed outstanding water stability throughout 72 h filtration and chlorine resistance after a 264 h chlorine-soaking test because of the better compatibility between the polyamide and Zn-MOF nanofiller. Therefore, the developed TFN membrane has potential to solve trade-off difficulties between permeability and selectivity. Our findings indicate that porous Zn-MOFs play a significant role in the development of a TFN membrane with high desalination performance and chlorine resistance.

Simultaneous Increase of Solvent Flux and Rejection of Thin-Film Composite Membranes by Incorporation of Dopamine-Modified Mesoporous Silica

Thin-film nanocomposite membranes have shown great promise in organic solvent nanofiltration. However, it is challenging to acquire high permeation flux without severe swelling, which might do harm to rejection and long-term stability. In this study, we introduced dopamine-modified mesoporous silica nanoparticles into the polyamide (PA) matrix via interfacial polymerization to fabricate a series of thin-film nanocomposite membranes. By using polyethyleneimine (PEI) as the aqueous monomer, the modified nanoparticles are designed to be cross-linked within the PA network, which allows the penetration of PEI into the mesopores, and therefore, the membranes show better resistance to solvent-induced swelling and pressure-induced densification. More importantly, the mesopores of nanoparticles provide additional fast channels for solvents, resulting in an unusual enhancement of solvent flux under reduced membrane swelling. Along with the permeation flux, the rejection performance of the nanocomposite membranes is simultaneously improved, thanks to the controlled swelling arising from the strong interfacial adhesion. Thin-film nanocomposite membranes with optimal filler concentration exhibit a high isopropanol permeance of 8.47 L m^-2 h^-1 bar^-1 as well as a quite low-molecular-weight cutoff of 281 Da.

Electropolymerization of robust conjugated microporous polymer membranes for rapid solvent transport and narrow molecular sieving

Pore size uniformity is one of the most critical parameters in determining membrane separation performance. Recently, a novel type of conjugated microporous polymers (CMPs) has shown uniform pore size and high porosity. However, their brittle nature has prevented them from preparing robust membranes. Inspired by the skin-core architecture of spider silk that offers both high strength and high ductility, herein we report an electropolymerization process to prepare a CMP membrane from a rigid carbazole monomer, 2,2’,7,7’-tetra(carbazol-9-yl)-9,9’-spirobifluorene, inside a robust carbon nanotube scaffold. The obtained membranes showed superior mechanical strength and ductility, high surface area, and uniform pore size of approximately 1 nm. The superfast solvent transport and excellent molecular sieving well surpass the performance of most reported polymer membranes. Our method makes it possible to use rigid CMPs membranes in pressure-driven membrane processes, providing potential applications for this important category of polymer materials.

Conjugated microporous polymers (CMPs) have great potential in membrane applications but are often brittle. Here, the authors develop an electropolymerization process to form a skin-core architecture which allows them to overcome mechanical limitations while keeping the excellent separation performance of CMP membranes.

Tuning the Surface Structure of Polyamide Membranes Using Porous Carbon Nitride Nanoparticles for High-Performance Seawater Desalination

Enhancing the water flux while maintaining the high salt rejection of existing reverse osmosis membranes remains a considerable challenge. Herein, we report the use of a porous carbon nitride (C₃N₄) nanoparticle to potentially improve both the water flux and salt rejection of the state-of-the-art polyamide (PA) thin film composite (TFC) membranes. The organic–organic covalent bonds endowed C₃N₄ with great compatibility with the PA layer, which positively influenced the customization of interfacial polymerization (IP). Benefitting from the positive effects of C₃N₄, a more hydrophilic, more crumpled thin film nanocomposite (TFN) membrane with a larger surface area, and an increased cross-linking degree of PA layer was achieved. Moreover, the uniform porous structure of the C₃N₄ embedded in the ”ridge” sections of the PA layer potentially provided additional water channels. All these factors combined provided unprecedented performance for seawater desalination among all the PA-TFC membranes reported thus far. The water permeance of the optimized TFN membrane is 2.1-folds higher than that of the pristine PA-TFC membrane, while the NaCl rejection increased to 99.5% from 98.0%. Our method provided a promising way to improve the performance of the state-of-art PA-TFC membranes in seawater desalination.