Fabrication of pebax-1657-based mixed-matrix membranes incorporating N-doped few-layer graphene for carbon dioxide capture enhancement

How 2D Nanoflakes Improve Transport in Mixed Matrix Membranes: Insights from a Simple Lattice Model and Dynamic Mean Field Theory

Mixed matrix membranes (MMMs), incorporating graphene and graphene oxide structural fragments, have emerged as promising materials for challenging gas separation processes. What remains unclear is the actual molecular mechanism responsible for the enhanced permeability and perm-selectivity of these materials. With the fully atomistic models still unable to handle the required time and length scales, here, we employ a simple qualitative model based on the lattice representation of the physical system and dynamic mean field theory. We demonstrate that the performance enhancement results from the flux-regularization impact of the 2D nanoflakes and that this effect sensitively depends on the orientation of the nanoflakes and the properties of the interface between the nanoflakes and the polymer.

Heteroepitaxial growth of ZIF-67 nanoparticles on the ZIF-L(Zn) nanosheets for fabrication of Pebax mixed matrix membranes with highly efficient CO2 separation

ZIF-67 nanoparticles were grown on ZIF-L(Zn) nanosheets by in-situ heteroepitaxial method, resulting in ZIF-67@ZIF-L(Zn) as a charming two-dimensional (2D) nanocomposite for incorporation into the Pebax-1657 and improving its CO2/N2 separation performance. The fabricated nanofillers and membranes were analyzed by characterization tests (FTIR, XRD, FESEM, and EDAX-mapping) and gas separation experiments (effect of filler loading, filler type, feed pressure, and long-term stability). It was observed that the nanosheets were well dispersed in the matrix, and they had formed a proper interaction by creating hydrogen bonds at the interface; in addition, due to their crystalline nature, they increased the crystallinity of the MMMs. The results of the gas permeability test showed that these nanofillers, with their composite structure, had a synergistic effect on the gas solubility and screening and caused a significant improvement in the separation performance of MMMs. So that the best performance achieved with a CO2 permeability of 72.9 Barrer and a CO2/N2 selectivity of 102.9 at 10 bar for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67, also exceeding Robeson's upper bound. Moreover, Mindex as a criterion for evaluation of the gas separation performance of MMMs in simultaneous improvement of the permeability and selectivity was proposed in this work. The Mindex values in the range of 0.5-1.5 were calculated for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67 nanosheet which indicating a good quality for the gas separation performance. Furthermore, at equal filler loading (2 wt%), this membrane outperformed all MMMs containing other nanofillers (ZIF-67, ZIF-8, ZIF-L(Co), or ZIF-L(Zn)).

Polyimide/Ionic Liquids Hybrid Membranes with NH3-Philic Channels for Ammonia-Based CO2 Separation Processes

An efficient separation technology involving ammonia (NH3) and carbon dioxide (CO2) is of great importance for achieving low-carbon economy, environmental protection, and resource utilization. However, directly separating NH3 and CO2 for ammonia-based CO2 capture processes is still a great challenge. Herein, we propose a new strategy for selective separation of NH3 and CO2 by functional hybrid membranes that integrate polyimide (PI) and ionic liquids (ILs). The incorporated protic IL [Bim][NTf2] is confined in the interchain segment of PI, which decreases the fractional free volume and narrows the gas transport channel, benefiting the high separation selectivity of hybrid membranes. At the same time, the confined IL also provides high NH3 affinity for transport channels, promoting NH3 selective and fast transport owing to strong hydrogen bonding interaction between [Bim][NTf2] and NH3 molecules. Thus, the optimal hybrid membrane exhibits an ultrahigh NH3/CO2 ideal selectivity of up to 159 at 30 °C without sacrificing permeability, which is 60 times higher than that of the neat PI membrane and superior to the state-of-the art reported values. Moreover, the introduction of [Bim][NTf2] also reduces the permeation active energy of NH3 and reverses the hybrid membrane toward "NH3 affinity", as understood by studying the effect of temperature. Also, NH3 molecules are much easier to transport at high temperature, showing great application potential in direct NH3/CO2 separation. Overall, this work provides a promising ultraselective membrane material for ammonia-based CO2 capture processes.

Heteroatom-doped noble carbon-tailored mixed matrix membranes with ultrapermeability for efficient CO2 separation

Membranes with ultrapermeability for CO2 are desired for future large-scale carbon capture projects, because of their excellent separative productivity and economic efficiency. Herein, we demonstrate that a membrane with ultrapermeability for CO2 can be constructed by combining N/O para-doped noble carbons, C2NxO1-x, with high-permeability polymer PIM-1. The optimal PIM-1/C2NxO1-x membranes exhibit superior CO2 permeability (22110 Barrer) with a CO2/N2 selectivity of 15.5, and an unprecedented CO2 permeability of 37272 Barrer can be obtained after a PEG activation treatment, far surpassing the 2008 upper bound. Both broad experiments and molecular dynamics simulations reveal that the numerous ordered polar channels of C2NxO1-x and their excellent compatibility with PIM-1 are responsible for the superior CO2 separation performance of the membrane. Although this is the first study on C2N-type gas separation membranes, the outstanding results indicate that noble carbon building blocks may pave a new avenue to advance high-performance CO2 separation membranes.

Nanocarbon-Based Mixed Matrix Pebax-1657 Flat Sheet Membranes for CO2/CH4 Separation

In the present work, Pebax-1657, a commercial multiblock copolymer (poly(ether-block-amide)), consisting of 40% rigid amide (PA6) groups and 60% flexible ether (PEO) linkages, was selected as the base polymer for preparing dense flat sheet mixed matrix membranes (MMMs) using the solution casting method. Carbon nanofillers, specifically, raw and treated (plasma and oxidized) multi-walled carbon nanotubes (MWCNTs) and graphene nanoplatelets (GNPs) were incorporated into the polymeric matrix in order to improve the gas-separation performance and polymer's structural properties. The developed membranes were characterized by means of SEM and FTIR, and their mechanical properties were also evaluated. Well-established models were employed in order to compare the experimental data with theoretical calculations concerning the tensile properties of MMMs. Most remarkably, the tensile strength of the mixed matrix membrane with oxidized GNPs was enhanced by 55.3% compared to the pure polymeric membrane, and its tensile modulus increased 3.2 times compared to the neat one. In addition, the effect of nanofiller type, structure and amount to real binary CO₂/CH₄ (10/90 vol.%) mixture separation performance was evaluated under elevated pressure conditions. A maximum CO₂/CH₄ separation factor of 21.9 was reached with CO₂ permeability of 384 Barrer. Overall, MMMs exhibited enhanced gas permeabilities (up to fivefold values) without sacrificing gas selectivity compared to the corresponding pure polymeric membrane.

Graphene based composite membranes for environmental toxicology remediation, critical approach towards environmental management

Graphene-based composite membranes, as laminated, stacked, and assembled architectures of graphene, have surpassed other conventional membranes with their advanced and preeminent structural specialization and potential use in a wide range of sustainable and environmental applications. The characteristic membrane features such as distinct laminar morphology, tailored physicochemical properties, as well as extraordinary molecular properties have fascinated scientists. Due to remarkable mechanical properties, these membranes can be easily fabricated. Recent progress has been achieved by graphene and its derivatives-based membranes to purify water and gases for environmental remediation. This review explained the latest and groundbreaking advances in chemical design, fabrication, and application of graphene-based membranes. Special attention is paid to the recent developments on graphene-based composites into membranes with various forms: free-standing, layered, and graphene-based nanocomposite membranes. Furthermore, a unique approach on environmental management with as-fabricated membranes is provided by discussing the effect of physicochemical properties. Consequently, their full-scale use for environmental management, water purification, gas purification, and biological treatments will pave the way for their promising features and realize their future prospects.

A Review of the Recent Progress in the Development of Nanocomposites Based on Poly(ether-block-amide) Copolymers as Membranes for CO2 Separation

An inspiring challenge for membrane scientists is to exceed the current materials' performance while keeping the intrinsic processability of the polymers. Nanocomposites, as mixed-matrix membranes, represent a practicable response to this strongly felt need, since they combine the superior properties of inorganic fillers with the easy handling of the polymers. In the global strategy of containing the greenhouse effect by pursuing a model of sustainable growth, separations involving CO2 are some of the most pressing topics due to their implications in flue gas emission and natural gas upgrading. For this purpose, Pebax copolymers are being actively studied by virtue of a macromolecular structure that comprises specific groups that are capable of interacting with CO2, facilitating its transport with respect to other gas species. Interestingly, these copolymers show a high versatility in the incorporation of nanofillers, as proved by the large number of papers describing nanocomposite membranes based on Pebax for the separation of CO2. Since the field is advancing fast, this review will focus on the most recent progress (from the last 5 years), in order to provide the most up-to-date overview in this area. The most recent approaches for developing Pebax-based mixed-matrix membranes will be discussed, evidencing the most promising filler materials and analyzing the key-factors and the main aspects that are relevant in terms of achieving the best effectiveness of these multifaceted membranes for the development of innovative devices.

Impact of structure, doping and defect-engineering in 2D materials on CO2 capture and conversion

2D material based strategies for adsorption and conversion of CO2 to value-added products.