Hybrid membrane process for post-combustion CO2 capture from coal-fired power plant

Synchronous Design of Membrane Material and Process for Pre-Combustion CO2 Capture: A Superstructure Method Integrating Membrane Type Selection

Membrane separation technology for CO₂ capture in pre-combustion has the advantages of easy operation, minimal land use and no pollution and is considered a reliable alternative to traditional technology. However, previous studies only focused on the H₂-selective membrane (HM) or CO₂-selective membrane (CM), paying little attention to the combination of different membranes. Therefore, it is hopeful to find the optimal process by considering the potential combination of H₂-selective and CO₂-selective membranes. For the CO₂ capture process in pre-combustion, this paper presents an optimization model based on the superstructure method to determine the best membrane process. In the superstructure model, both CO₂-selective and H₂-selective commercial membranes are considered. In addition, the changes in optimal membrane performance and capture cost are studied when the selectivity and permeability of membrane change synchronously based on the Robeson upper bound. The results show that when the CO₂ purity is 96% and the CO₂ recovery rate is 90%, the combination of different membrane types achieves better results. The optimal process is the two-stage membrane process with recycling, using the combination of CM and HM in all situations, which has obvious economic advantages compared with the Selexol process. Under the condition of 96% CO₂ purity and 90% CO₂ recovery, the CO₂ capture cost can be reduced to 11.75$/t CO₂ by optimizing the process structure, operating parameters, and performance of membranes.

Membrane Cascade Type of «Continuous Membrane Column» for Power Plant Post-Combustion Carbon Dioxide Capture Part 1: Simulation of the Binary Gas Mixture Separation

The present paper deals with the complex study of CO₂ capture from combined heat power plant flue gases using the efficient technological design of a membrane cascade type of «Continuous Membrane Column» for binary gas mixture separation. In contrast to well-known multi-step or multi-stage process designs, the cascade type of separation unit provides several advantages. Here, the separation process is implemented in it by creating two counter current flows. In one of them is depleted by the high-permeable component in a continuous mode, meanwhile the other one is enriched. Taking into account that the circulating flows rate overcomes the withdrawn one, there is a multiplicative increase in separation efficiency. A comprehensive study of CO₂ capture using the membrane cascade type of «Continuous Membrane Column» includes the determination of the optimal membrane material characteristics, the sensitivity study of the process, and a feasibility evaluation. It was clearly demonstrated that the proposed process achieves efficient CO₂ capture, which meets the modern requirements in terms of the CO₂ content (≥95 mol.%), recovery rate (≥90%), and residual CO₂ concentration (≤2 mol.%). Moreover, it was observed that it is possible to process CO₂ with a purity of up to 99.8 mol.% at the same recovery rate. This enables the use of this specific process design in CO₂ pretreatment operations for the production of high-purity carbon dioxide.

Techno-Economic Optimization of Multistage Membrane Processes with Innovative Hollow Fiber Modules for the Production of High-Purity CO2 and CH4 from Different Sources

Within the current climate emergency framework and in order to avoid the most severe consequences of global warming, membrane separation processes have become critical for the implementation of carbon capture, storage, and utilization technologies. Mixtures of CO₂ and CH₄ are relevant energy resources, and the design of innovative membranes specifically designed to improve their separation is a hot topic. This work investigated the potential of modified polydimethylsiloxane and ionic liquid–chitosan composite membranes for separation of CO₂ and CH₄ mixtures from different sources, such as biogas upgrading, natural gas sweetening, or CO₂ enhanced oil recovery. The techno-economic optimization of multistage processes at a real industrial scale was carried out, paying special attention to the identification of the optimal configuration of the hollow fiber modules and the selection of the best membrane scheme. The results demonstrated that a high initial content of CH₄ in the feed stream (like in the case of natural gas sweetening) might imply a great challenge for the separation performance, where only membranes with exceptional selectivity might achieve the requirements in a two-stage process. The effective lifetime of the membranes is a key parameter for the successful implementation of innovative membranes in order to avoid severe economic penalties due to excessively frequent membrane replacement. The scale of the process had a great influence on the economic competitiveness of the process, but large-scale installations can operate under competitive conditions with total costs below 0.050 US$ per m³ STP of treated feed gas.