Study on a novel PTFE membrane with regular geometric pore structures fabricated by near-field electrospinning, and its applications

Crosslinking and fluorination reinforced PTFE nanofibrous membrane with excellent amphiphobic performance for low-scaling membrane distillations

Membrane distillation (MD) has emerged as a promising technology for desalination and concentration of hypersaline brine. However, the efficient preparation of a structurally stable and salinity-resistant membrane remains a significant challenge. In this study, an amphiphobic polytetrafluoroethylene nanofibrous membrane (PTFE NFM) with exceptional resistance to scaling has been developed, using an energy-efficient method. This innovative approach avoids the high-temperature sintering treatment, only involving electrospinning with PTFE/PVA emulsion and subsequent low-temperature crosslinking and fluorination. The impact of the PVA and PTFE contents, as well as the crosslinking and subsequent fluorination on the morphology and MD performance of the NFM, were systematically investigated. The optimized PTFE NFM displayed robust amphiphobicity, boasting a water contact angle of 155.2º and an oil contact angle of 132.7º. Moreover, the PTFE NFM exhibited stable steam flux of 52.1 L·m-2·h-1 and 26.7 L·m-2·h-1 when fed with 3.5 wt % and 25.0 wt % NaCl solutions, respectively, and an excellent salt rejection performance (99.99 %, ΔT = 60 °C) in a continuous operation for 24 h, showing exceptional anti-scaling performance. It also exhibited stable anti-wetting and anti-fouling properties against surfactants (sodium dodecyl sulfate) and hydrophobic contaminants (diesel oil). These results underscore the significant potential of the PTFE nanofibrous membrane for practical applications in desalination, especially in hypersaline or polluted aqueous environments.

Influence of Oil Status on Membrane-Based Gas-Oil Separation in DGA

Gas-oil separation by membrane stands for a promising technique in dissolved gas analysis (DGA). Since the accuracy of DGA relies on the results of gas-oil separation to a great extent, it is necessary to study the influence factor of membrane for better performance. Although plentiful studies have been conducted aiming at membrane modification to obtain better separation performance, it cannot be ignored that the conditions of oil also affect the performance of membrane much. In this work, a photoacoustic spectroscopy-based sensor for DGA, which employed membrane for gas-oil separation, was established first. By detecting the photoacoustic signal, the performance of membrane could be evaluated. Furthermore, the influences of feed velocity and pressure have on the performance of membrane were analyzed. Both simulation and experiment were employed in this work to evaluate the influences by collecting the equilibrium time of membrane under different conditions. As a result, the simulation and experiment agreed with each other well. Moreover, it was reasonable to draw the conclusion that the equilibrium time was evidently reduced with the raise of feed velocity but remained with a minimum change when pressure changed. The conclusion may serve as a reference for the application of membrane in optical sensor and DGA.

Near-Field Electrospinning: Crucial Parameters, Challenges, and Applications

Near-field electrospinning (NFES) is a micro- or nanofiber production technology based on jetting molten polymer or polymer solution. Thanks to the programmable collector and nozzle movement, it can generate designed patterns in the presence of an electric field. Despite a few shortcomings of NFES, its high resolution, simplicity, precision, high throughput, reproducibility, and low costs have convinced researchers to employ it for various purposes. Furthermore, as the paradigm of fiber-based structures shifts from random textures toward delicate designs, NFES can bridge the gap between existing inefficient processes and aspired technologies for precise patterning. NFES facilitates the production of ultrafine nanofibers because it can be used to fabricate them in every laboratory. These robust fibers are convenient tools for small and additive manufacturing. As such, NFES is considered a potent additive fabrication technology that facilitates the production of complicated patterns as well. It is suggested that near-field electrospun fibers exhibit outstanding results in various applications, owing to their precise and controllable positioning. Meanwhile, the ongoing development of NFES has yet to reach its climax, making it attractive for further research. In this review, the basic principles of NFES, derivatives, limitations, and applications in nanomanufacturing, tissue engineering, microscale electronics, biosensors, and optics are presented.

Features and Consequences of Isopropanol Burning off PTFE-rGO Aerogels

An improved procedure for the preparation of aerogel granules of polytetrafluoroethylene-graphene oxide (PTFE-GO) with a composition of 50:50 (in wt %) and a specific density of 35 ± 2 mg/cm³ is described. The technique practically excludes the granule cracking. The specific density of the pellets after reduction using hydrazine vapor and annealing at 370 °C decreased to 29 ± 2 mg/cm³. The PTFE-reduced GO (rGO) pellets obtained were tested as a recyclable sorbent for isopropyl alcohol (IPA) in sorption/combustion cycles. It has been shown that the aerogel sorption capacity for IPA increases from 35.6 to 39.3 g/g as a result of alcohol burning off. During the combustion of IPA, the temperature of an individual pellet can exceed 300 °C. When several contingent pellets are burned, the temperature of their heating increases. The fine-pored structure of the near-surface layer of the granule is destroyed during the alcohol burning, the internal structure with larger pores is exposed, and the relative proportion of PTFE on the surface of the granules decreases. It was also shown that the specific surface area of PTFE-rGO increases from 26 to 49 m²/g during cycling.

Near-Field Electrospinning and Melt Electrowriting of Biomedical Polymers-Progress and Limitations

Near-field electrospinning (NFES) and melt electrowriting (MEW) are the process of extruding a fiber due to the force exerted by an electric field and collecting the fiber before bending instabilities occur. When paired with precise relative motion between the polymer source and the collector, a fiber can be directly written as dictated by preprogrammed geometry. As a result, this precise fiber control results in another dimension of scaffold tailorability for biomedical applications. In this review, biomedically relevant polymers that to date have manufactured fibers by NFES/MEW are explored and the present limitations in direct fiber writing of standardization in published setup details, fiber write throughput, and increased ease in the creation of complex scaffold geometries are discussed.