Spatial variation of fouling behavior in high recovery nanofiltration for industrial reverse osmosis brine treatment towards zero liquid discharge

Fouling behavior of nanofiltration membrane during the refining treatment of morphlines-dominant reverse osmosis concentrate

Nanofiltration (NF) has been proven to be with great potential for the separation of morpholines with molecular weight less than 200 Da in refining reverse osmosis concentrate (ROC), but its application is significantly restricted by the membrane fouling, which can reduce the rejection and service time. To enable the long-term operation stability of nanofiltration, this work focuses on the fouling behavior of each substance in the hydrosaline organic solution on nanofiltration membrane, aiming to give insight into the fouling mechanism. To this end, in this work, the effects of salts (i.e NaCl and Na2SO4), organic substances (including N-(2-hydroxypropyl)morpholine(NMH) and 4-morpholineacetate(MHA)) and representative divalent ions (Ca2+ and Mg2+) on the performance and physicochemical properties of DK membrane were systematically investigated. The results show that both salts and organics can induce DK membrane swelling, leading to an increase of the mean effective pore size. After the filtration of Na2SO4-NaCl-H2O, the mean pore size increased by 0.002 nm, resulting in the decrease of the removal ratio of NMH and MHA for 3.82% and 13.10%, respectively. With static adsorption of NMH and MHA, the mean pore size of DK membrane increased by 0.005 and 0.003 nm. The swelling slowed the entrance of more organic molecules into membrane pores. Among them, MHA led to the terrible irreversible pore blocking. As the concentration of Ca2+ increased, gypsum scaling was formed on the membrane surface. During this process, NMH and MHA played different roles, i.e. NMH accelerated the CaSO4 crystallization while MHA inhibited. As a conclusion, the fouling behavior of substances in the high saline organic wastewater on DK membrane were systematically revealed with the fouling mechanisms proposed, which could provide an insightful guidance for membrane fouling control and cleaning in the treatment of high salinity and organic wastewater.

Mixed scaling patterns and mechanisms of high-pressure nanofiltration in hypersaline wastewater desalination

Nanofiltration (NF) will play a crucial role in salt fractionation and recovery, but the complicated and severe mixed scaling is not yet fully understood. In this work, the mixed scaling patterns and mechanisms of high-pressure NF in zero-liquid discharge (ZLD) scenarios were investigated by disclosing the role of key foulants. The bulk crystallization of CaSO4 and Mg-Si complexes and the resultant pore blocking and cake formation under high pressure were the main scaling mechanisms in hypersaline desalination. The incipient scalants were Mg-Si hydrates, CaF2, CaCO3, and CaMg(CO3)2. Si deposited by adsorption and polymerization prior to and impeded Ca scaling when Mg was not added, thus pore blocking was the main mechanism. The amorphous Mg-Si hydrates contribute to dense cake formation under high hydraulic pressure and permeate drag force, causing rapid flux decline as Mg was added. Humic acid has a high affinity to Ca2+by complexation, which enhances incipient scaling by adsorption or lowers the energy barrier of nucleation but improves the interconnectivity of the foulants layer and inhibits bulk crystallization due to the chelation and directional adsorption. Bovine serum albumin promotes cake formation due to the low electrostatic repulsion and acts as a cement to particles by adsorption and bridging in bulk. This work fills the research gaps in mixed scaling of NF, which is believed to support the application of ZLD and shed light on scaling in hypersaline/ultra-hypersaline wastewater desalination applications.

New insight into the irreversible membrane fouling in different pore-sized ultrafiltration ceramic membrane bioreactors (UCMBRs) for high-strength textile wastewater treatment

Despite great achievements in ceramic membrane bioreactor applications, membrane fouling, which decreases the permeability and separation performance of bioreactors and is associated with increased operational costs and energy consumption, remains a problem. The aim of this study was to expand our understanding of the fouling behavior in the long-term performance of ultrafiltration ceramic membrane bioreactors (UCMBRs) for high-strength textile wastewater reclamation. Using real textile wastewater effluent, the effects of ultrafiltration (UF) membrane pore sizes, cleaning strategies, and foulant distribution were systematically evaluated over more than three months of continuous operation. The results showed that UCMBR system achieved chemical oxygen demand and total nitrogen removal efficiencies as high as 91-95% and 39-43%, respectively. The high PN concentration can easily increase the viscosity of mixed liquor samples, contributing to a fouling layer on the membrane surface. In addition, the fouling layer formed on the surface of small-pore-sized ceramic UF membranes was not completely reversible but was difficult to eliminate by simple physical cleaning. Soluble extracellular polymeric substances, especially proteins and low molecular weight neutrals, remained, resulting in irreversible fouling on the UF membrane. However, saturated CO₂ backwash showed great potential for enhancing the system through efficient fouling control without using environmentally unfriendly cleaning chemicals. The cake-intermediate and complete-standard models were suitable for explaining the fouling mechanism in the large- and small-pore-sized UF membranes, respectively.

Ionic resource recovery for carbon neutral papermaking wastewater reclamation by a chemical self-sufficiency zero liquid discharge system

Papermaking industry discharges large quantities of wastewater and waste gas, whose treatment is limited by extra chemicals requirements, insufficient resource recovery and high energy consumption. Herein, a chemical self-sufficiency zero liquid discharge (ZLD) system, which integrates nanofiltration, bipolar membrane electrodialysis and membrane contactor (NF-BMED-MC), is designed for the resource recovery from wastewater and waste gas. The key features of this system include: 1) recovery of NaCl from pretreated papermaking wastewater by NF, 2) HCl/NaOH generation and fresh water recovery by BMED, and 3) CO₂ capture and NaOH/Na₂CO₃ generation by MC. This integrated system shows great synergy. By precipitating hardness ions in papermaking wastewater and NF concentrate with NaOH/Na₂CO₃, the inorganic scaling on NF membrane is mitigated. Moreover, the NF-BMED-MC system with high stability can simultaneously achieve efficient CO₂ removal and sustainable recovery of fresh water and high-purity resources (NaCl, Na₂SO₄, NaOH and HCl) from wastewater and waste gas without introducing any extra chemicals. The environmental evaluation indicates the carbon-neutral papermaking wastewater reclamation can be achieved through the application of NF-BMED-MC system. This study establishes the promising of NF-BMED-MC as a sustainable alternative to current membrane methods for ZLD of papermaking industry discharges treatment.

Membrane fouling behaviors in a full-scale zero liquid discharge system for cold-rolling wastewater brine treatment: A comprehensive analysis on multiple membrane processes

The challenge of water scarcity drives zero liquid discharge (ZLD) treatment to maximize reuse of industrial wastewater. Deciphering the characteristics and mechanisms of membrane fouling in the membrane-based ZLD system is crucial for the development of effective fouling control strategies. However, current studies only focused on the membrane fouling of single step, lacking in-depth understanding on the ZLD systems using multiple membrane processes. Herein, membrane fouling characteristics and mechanisms in a full-scale ZLD system for cold-rolling wastewater brine treatment were investigated via a comprehensive analysis on multiple nanofiltration (NF) and reverse osmosis (RO) membrane processes. The membrane fouling behaviors showed distinct characteristics along the wastewater flow direction in the ZLD system. Increasing amounts of foulants were deposited on the membrane surfaces with the sequence of the 1st pass RO, 1st stage NF, and 2nd stage NF processes. The organic fouling and silica scaling were more intensive in the 1st stage NF and 2nd stage NF for treating the brine of the 1st pass RO, as the foulants were rejected and concentrated by previous membrane processes. Severe inorganic fouling, containing amorphous SiO₂, Al₂O₃, and Al₂SiO₅, occurred on the membrane surface of the 2nd pass RO membrane, due to the recirculated high-concentration silica, high water recovery, and concentration polarization. For the 3rd pass RO process, both the amounts of organic and inorganic foulants decreased dramatically, due to the low foulant concentration in its influent. This work provides a comprehensive understanding of membrane fouling in a membrane-based ZLD system, facilitating the development of membrane fouling control strategies for multiple membrane processes.

Impact of Pre-Ozonation during Nanofiltration of MBR Effluent

This study aimed to investigate the impact of real MBR effluent pre-ozonation on nanofiltration performances. Nanofiltration experiments were separately run with non-ozonated real MBR effluent, ozonated real MBR effluent and synthetic ionic solution mimicking the ionic composition of the real MBR effluent. The specific UV absorbance and the chemical oxygen demand were monitored during ozonation of real effluent, and the mineralization rate was calculated through the quantitative analysis of dissolved organic carbon. The membrane structure was characterized using SEM on virgin and fouled membrane surfaces and after different cleaning steps. The results confirm the low effect of the ozonation process in terms of organic carbon mineralization. However, the chemical oxygen demand and the specific UV absorbance were decreased by 50% after ozonation, demonstrating the efficiency of ozonation in degrading a specific part of the organic matter fraction. A benefic effect of pre-ozonation was observed, as it limits both fouling and flux decrease. This study shows that the partial mineralization of dissolved and colloidal organic matter by ozonation could have a positive effect on inorganic scaling and decrease severe NF membrane fouling.

Market Opportunities of Water Treatments Powered by Solar Micro Gas Turbines: Chile and Ecuador Case Studies

Throughout the last decades the developments on desalination field have been focused on energy consumption and costs reduction. However, water recovery and brine disposal are becoming a matter of concern to desalination industry. In this work, a Zero Liquid Discharge (ZLD) unit coupled with a Solar Micro Gas Turbine (SMGT) system is presented to address, among others, the challenges of mining industry in remote areas, in particular, fossil fuel dependence, water availability and pollution derived from effluents disposal. As a way to assess the feasibility of the proposal, a techno-economic analysis of the application in two Southern American regions (Chile and Ecuador) of photovoltaic modules, wind turbines and Solar Micro Gas Turbines is performed. Afterwards, the main novel feature of the new system—i.e., the ZLD unit—is described and a sensitivity analysis on its functioning whilst coupled with the SMGT is carried out. The aim is to propose a preliminary design of the ZLD process. The selection of the optimal ratio between exhaust gases and brine mass flow rates is analyzed, as well as variation in inlet salinity and temperatures. Furthermore, the water which could be recovered from effluents, at the same time that the heat of exhaust gases from SMGT is harvested, is quantified. Lastly, according to the results obtained, a preliminary design of a 10 kWe rated power SMGT system, coupled to Reverse Osmosis (RO) and ZLD units, is proposed.

Brine treatment technologies towards minimum/zero liquid discharge and resource recovery: State of the art and techno-economic assessment

In the framework of minimum liquid discharge (MLD) or zero liquid discharge (ZLD), sustainable brine management can be achieved via appropriate hybrid treatment technologies that provide water reuse, resource recovery, energy recovery and even freshwater production. This paper reviews the state of the art brine treatment technologies targeting MLD/ZLD and resource recovery and highlights their advantages and limitations. The right combination of treatment processes can add a high value to the brine management and shift the focus from removal to recovery and reuse point and help to adopt a more circular economy approach. ZLD technologies targets 100% water recovery using both membrane- and thermal-based technologies, while they are often hindered by high cost and intensive energy requirement. Meanwhile, the recovery of salts and other resources can partially compensate the operation cost of ZLD processes. MLD is a promising option that achieves up to 95% water recovery by using mainly membrane-based technologies. At this point, feasibility assessment is important to assess the environmental and economic sound of technologies. In the second part, we provide a techno-economic assessment of the most common technologies to provide possible benefits on a desalination plant. In the latter sections, innovative brine treatment schemes are discussed aiming MLD/ZLD, while resource recovery from brine and possible valorization routes of the recovered materials are highlighted to help to reduce the overall costs of the plants and to reach the targets of circular economy.