Mixed matrix membranes (MMMs) using an emerging metal-organic framework (MUF-15) for CO2 separation

Functionalisation of MUF-15 enhances CO2/CH4 selectivity in mixed-matrix membranes

MUF-15 (MUF = Massey University Framework) is a metal-organic framework with pores that can be tuned by ligand functionalisation. Crystallites of MUF-15 and derivatives were blended with the organic polymer 6FDA-DAM to produce mixed-matrix membranes (MMMs). At a loading of 30 wt%, membranes with MUF-15-F, MUF-15 with an appended fluoro group, exhibited a CO2 permeability of 1300 Barrer and CO2/CH4 selectivity of 37.1. These values surpass membranes with the parent MUF-15 and exceed the Robeson upper bound.

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

The Difference in Performance and Compatibility between Crystalline and Amorphous Fillers in Mixed Matrix Membranes for Gas Separation (MMMs)

An increasing number of high-performing gas separation membranes is reported almost on a daily basis, yet only a few of them have reached commercialisation while the rest are still considered pure research outcomes. This is often attributable to a rapid change in the performance of these separation systems over a relatively short time. A common approach to address this issue is the development of mixed matrix membranes (MMMs). These hybrid systems typically utilise either crystalline or amorphous additives, so-called fillers, which are incorporated into polymeric membranes at different loadings, with the aim to improve and stabilise the final gas separation performance. After a general introduction to the most relevant models to describe the transport properties in MMMs, this review intends to investigate and discuss the main advantages and disadvantages derived from the inclusion of fillers of different morphologies. Particular emphasis will be given to the study of the compatibility at the interface between the filler and the matrix created by the two different classes of additives, the inorganic and crystalline fillers vs. their organic and amorphous counterparts. It will conclude with a brief summary of the main findings.

Rational Design of MXene Hollow Fiber Membranes for Gas Separations

One scalable and facile dip-coating approach was utilized to construct a thin CO₂-selection layer of Pebax/PEGDA-MXene on a hollow fiber PVDF substrate. An interlayer spacing of 3.59 Å was rationally designed and precisely controlled for the MXene stacks in the coated layer, allowing efficient separation of the CO₂ (3.3 Å) from N₂ (3.6 Å) and CH₄ (3.8 Å). In addition, CO₂-philic nanodomains in the separation layer were constructed by grafting PEGDA into MXene interlayers, which enhanced the CO₂ affinity through the MXene interlayers, while non-CO₂-philic nanodomains could promote CO₂ transport due to the low resistance. The membrane could exhibit optimal separation performance with a CO₂ permeance of 765.5 GPU, a CO₂/N₂ selectivity of 54.5, and a CO₂/CH₄ selectivity of 66.2, overcoming the 2008 Robeson upper bounds limitation. Overall, this facile approach endows a precise controlled molecular sieving MXene membrane for superior CO₂ separation, which could be applied for interlayer spacing control of other 2D materials during membrane construction.

Cellulose acetate based sustainable nanostructured membranes for environmental remediation

Membrane-based gas separation has a great potential for reducing environmentally hazardous carbon dioxide (CO₂) gas. The polymeric membranes developed for CO₂ capturing have some limitations in their selectivity and permeability. There is a need to overcome these issues and developed such membranes having high-performance CO₂ capture with cost-effectiveness. The present study aimed to synthesize mixed matrix membranes (MMMs) having improved properties CO₂ adsorption performance and stability than that of pure polymer. Further, the effect on CO₂ adsorption by increasing the filler concentration in MMMs was investigated. The MMMs were synthesized by incorporating (1-5 wt%) Cu-MOF-GO composites as filler into cellulose-acetate (CA) polymer matrix by adopting the solution casting method. The performance of MMMs was studied by changing the Cu-MOF-GO composite concentration (1-5 wt%) in the polymer matrix at 45 °C up to 15 bar. Morphological analysis by using SEM confirms that by increasing the concentration of Cu-MOF-GO more than 3% will result in their agglomeration in MMM. The successful incorporation of MOF within the polymer matrix of MMMs was confirmed through the presence of functional groups using FTIR and Raman spectroscopy. XRD analysis revealed that pure CA changes its semi-crystalline behaviour into crystalline by the addition of Cu-MOF-GO. The maximum tensile stress and strain rate of MMMs was 45.1 N/mm² and 12.8%. In addition, with an increase in (4-5 wt%) Cu-MOF-GO concentration the hydrophilicity of MMMs decreases. The maximum uptake rate of CO₂ was 1.79 mmol/g and 7.98 wt% at 15 bar. The adsorption results conclude that Cu-MOF-GO composite and CA-based MMM can be effective for CO₂ capture.

Metal-Organic Frameworks (MOFs)-Based Mixed Matrix Membranes (MMMs) for Gas Separation: A Review on Advanced Materials in Harsh Environmental Applications

The booming of global environmental awareness has driven the scientific community to search for alternative sustainable approaches. This is accentuated in the 13th sustainable development goal (SDG13), climate action, where urgent efforts are salient in combating the drastic effects of climate change. Membrane separation is one of the indispensable gas purification technologies that effectively reduces the carbon footprint and is energy-efficient for large-scale integration. Metal-organic frameworks (MOFs) are recognized as promising fillers embedded in mixed matrix membranes (MMMs) to enhance gas separation performance. Tremendous research studies on MOFs-based MMMs have been conducted. Herein, this review offers a critical summary of the MOFs-based MMMs developed in the past 3 years. The basic models to estimate gas transport, preparation methods, and challenges in developing MMMs are discussed. Subsequently, the application and separation performance of a variety of MOFs-based MMMs including those of advanced MOFs materials are summarized. To accommodate industrial needs and resolve commercialization hurdles, the latest exploration of MOF materials for a harsh operating condition is emphasized. Along with the contemplation on the outlook, future perspective, and opportunities of MMMs, it is anticipated that this review will serve as a stepping stone for the coming MMMs research on sustainable and benign environmental application.

Symbiosis-inspired de novo synthesis of ultrahigh MOF growth mixed matrix membranes for sustainable carbon capture

Mixed matrix membranes (MMMs) are one of the most promising solutions for energy-efficient gas separation. However, conventional MMM synthesis methods inevitably lead to poor filler-polymer interfacial compatibility, filler agglomeration, and limited loading. Herein, inspired by symbiotic relationships in nature, we designed a universal bottom-up method for in situ nanosized metal organic framework (MOF) assembly within polymer matrices. Consequently, our method eliminating the traditional postsynthetic step significantly enhanced MOF dispersion, interfacial compatibility, and loading to an unprecedented 67.2 wt % in synthesized MMMs. Utilizing experimental techniques and complementary density functional theory (DFT) simulation, we validated that these enhancements synergistically ameliorated CO₂ solubility, which was significantly different from other works where MOF typically promoted gas diffusion. Our approach simultaneously improves CO₂ permeability and selectivity, and superior carbon capture performance is maintained even during long-term tests; the mechanical strength is retained even with ultrahigh MOF loadings. This symbiosis-inspired de novo strategy can potentially pave the way for next-generation MMMs that can fully exploit the unique characteristics of both MOFs and matrices.

CeO2-Blended Cellulose Triacetate Mixed-Matrix Membranes for Selective CO2 Separation

Due to the high affinity of ceria (CeO2) towards carbon dioxide (CO2) and the high thermal and mechanical properties of cellulose triacetate (CTA) polymer, mixed-matrix CTA-CeO2 membranes were fabricated. A facile solution-casting method was used for the fabrication process. CeO2 nanoparticles at concentrations of 0.32, 0.64 and 0.9 wt.% were incorporated into the CTA matrix. The physico-chemical properties of the membranes were evaluated by SEM-EDS, XRD, FTIR, TGA, DSC and strain-stress analysis. Gas sorption and permeation affinity were evaluated using different single gases. The CTA-CeO2 (0.64) membrane matrix showed a high affinity towards CO2 sorption. Almost complete saturation of CeO2 nanoparticles with CO2 was observed, even at low pressure. Embedding CeO2 nanoparticles led to increased gas permeability compared to pristine CTA. The highest gas permeabilities were achieved with 0.64 wt.%, with a threefold increase in CO2 permeability as compared to pristine CTA membranes. Unwanted aggregation of the filler nanoparticles was observed at a 0.9 wt.% concentration of CeO2 and was reflected in decreased gas permeability compared to lower filler loadings with homogenous filler distributions. The determined gas selectivity was in the order CO2/CH4 > CO2/N2 > O2/N2 > H2/CO2 and suggests the potential of CTA-CeO2 membranes for CO2 separation in flue/biogas applications.

A Prospective Concept on the Fabrication of Blend PES/PEG/DMF/NMP Mixed Matrix Membranes with Functionalised Carbon Nanotubes for CO2/N2 Separation

With an ever-increasing global population, the combustion of fossil fuels has risen immensely to meet the demand for electricity, resulting in significant increase in carbon dioxide (CO₂) emissions. In recent years, CO₂ separation technology, such as membrane technology, has become highly desirable. Fabricated mixed matrix membranes (MMMs) have the most desirable gas separation performances, as these membranes have the ability to overcome the trade-off limitations. In this paper, blended MMMs are reviewed along with two polymers, namely polyether sulfone (PES) and polyethylene glycol (PEG). Both polymers can efficiently separate CO₂ because of their chemical properties. In addition, blended N-methyl-2-pyrrolidone (NMP) and dimethylformamide (DMF) solvents were also reviewed to understand the impact of blended MMMs’ morphology on separation of CO₂. However, the fabricated MMMs had challenges, such as filler agglomeration and void formation. To combat this, functionalised multi-walled carbon nanotube (MWCNTs-F) fillers were utilised to aid gas separation performance and polymer compatibility issues. Additionally, a summary of the different fabrication techniques was identified to further optimise the fabrication methodology. Thus, a blended MMM fabricated using PES, PEG, NMP, DMF and MWCNTs-F is believed to improve CO₂/nitrogen separation.

MUF-16: A Robust Metal-Organic Framework for Pre- and Post-Combustion Carbon Dioxide Capture

One of the most critical environmental issues of our age is the escalating release of CO₂ into the atmosphere. Separation technologies with low energy footprints may be an effective way to capture CO₂ and prevent its accumulation. Metal-organic frameworks (MOFs) can meet separation challenges due to their tailored structures and tunable pore surfaces. However, obstacles to their deployment can include the energy consumed by regeneration, a lack of long-term structural stability, and their production on large scales. Herein, we report on MUF-16 ([Co(Haip)₂], H₂aip = 5-aminoisophthalic acid), a hydrogen-bonded water-stable microporous material that combines high CO₂ adsorption with a low affinity for other gases. MUF-16 is built up from inexpensive starting reagents in a scalable process. It can be easily regenerated at room temperature by purging with inert gas, and it maintains its performance over multiple adsorption/desorption cycles. MUF-16 features one-dimensional channels that trap CO₂ guest molecules by a raft of attractive electrostatic interactions and size complementarity. It rejects H₂ and N₂ molecules around room temperature. This was verified by simulated and experimental breakthrough separation measurements on CO₂/N₂ and CO₂/H₂ mixtures. MUF-16 can be pelletized by coating with polymeric poly(vinylidene difluoride) (PVDF) to render it compatible with large-scale applications.

Metal-Organic Frameworks as a Platform for CO2 Capture and Chemical Processes: Adsorption, Membrane Separation, Catalytic-Conversion, and Electrochemical Reduction of CO2

The continuous rise in the atmospheric concentration of carbon dioxide gas (CO2) is of significant global concern. Several methodologies and technologies are proposed and applied by the industries to mitigate the emissions of CO2 into the atmosphere. This review article offers a large number of studies that aim to capture, convert, or reduce CO2 by using a superb porous class of materials (metal-organic frameworks, MOFs), aiming to tackle this worldwide issue. MOFs possess several remarkable features ranging from high surface area and porosity to functionality and morphology. As a result of these unique features, MOFs were selected as the main class of porous material in this review article. MOFs act as an ideal candidate for the CO2 capture process. The main approaches for capturing CO2 are pre-combustion capture, post-combustion capture, and oxy-fuel combustion capture. The applications of MOFs in the carbon capture processes were extensively overviewed. In addition, the applications of MOFs in the adsorption, membrane separation, catalytic conversion, and electrochemical reduction processes of CO2 were also studied in order to provide new practical and efficient techniques for CO2 mitigation.

Nanocomposite Membranes for Liquid and Gas Separations from the Perspective of Nanostructure Dimensions

One of the critical aspects in the design of nanocomposite membrane is the selection of a well-matched pair of nanomaterials and a polymer matrix that suits their intended application. By making use of the fascinating flexibility of nanoscale materials, the functionalities of the resultant nanocomposite membranes can be tailored. The unique features demonstrated by nanomaterials are closely related to their dimensions, hence a greater attention is deserved for this critical aspect. Recognizing the impressive research efforts devoted to fine-tuning the nanocomposite membranes for a broad range of applications including gas and liquid separation, this review intends to discuss the selection criteria of nanostructured materials from the perspective of their dimensions for the production of high-performing nanocomposite membranes. Based on their dimension classifications, an overview of the characteristics of nanomaterials used for the development of nanocomposite membranes is presented. The advantages and roles of these nanomaterials in advancing the performance of the resultant nanocomposite membranes for gas and liquid separation are reviewed. By highlighting the importance of dimensions of nanomaterials that account for their intriguing structural and physical properties, the potential of these nanomaterials in the development of nanocomposite membranes can be fully harnessed.