Hollow fiber membranes with hierarchical spherulite surface structure developed by thermally induced phase separation using triple-orifice spinneret for membrane distillation

Hollow fibers: from fabrication to applications

Hollow fibers have attracted more and more attention due to their broad range of applications in numerous fields. We review the latest advance and summarize the fabrication methods, types and applications of hollow fibers. We mainly introduce the fabrication methods of hollow fibers, including co-extrusion/co-axial spinning methods, template methods, 3D printing methods, electrospinning methods, self-crimping methods and gas foaming process. Meanwhile, we summarize four types of hollow fibers: one-layered hollow fibers, multi-layered hollow fibers, multi-hollow fibers and branched hollow fibers. Next, we focus on the main applications of hollow fibers, such as gas separation, cell culture, microfluidic channels, artificial tubular tissues, etc. Finally, we present the prospects of the future trend of development. The review would promote the further development of hollow fibers and benefit their advance in sensing, bioreactors, electrochemical catalysis, energy conversion, microfluidics, gas separation, air purification, drug delivery, functional materials, cell culture and tissue engineering. This review has great significance for the design of new functional materials and development of devices and systems in the related fields.

Hollow Fiber Polyimide Membranes Prepared in a Triple Orifice Spinneret: Effect of a Reduced Water Activity in the Bore Fluid on the Gas Separation Performance

Polyimide-based hollow fibers were spun using a triple orifice spinneret in order to apply them in gas separation. The membrane structure was tailored producing a porous external layer and a thin internal skin layer, that controlled the gas transport. The measurement of gas permeation rates and the morphological analysis were combined to obtain information on the performance of the membranes. The aim was to tune the inner top layer and investigate the role of the bore fluid on the gas permeation properties of the membranes. The bore fluid composition was explored by using water mixtures containing the solvent used for preparing the dope solution or a salt in order to reduce the water activity in the inner coagulant, but also a low amount of a crosslinker for improving the gas selectivity. The change of the dope flow-rate was also analyzed. At moderate dope flow-rates, the use of a saline water solution as bore fluid is more effective in enhancing the membrane gas selectivity with respect to a bore fluid containing certain amounts of solvent. This option represents a green approach for the preparation of the membrane. The behavior of the prepared hollow fibers over time (physical aging) in gas permeation was discussed.

Formation of Polysulfone Hollow Fiber Membranes Using the Systems with Lower Critical Solution Temperature

This study deals with the investigation of the phase state of the polymer systems from polysulfone (PSF) with the addition of polyethylene glycol (PEG-400, Mn = 400 g·mol−1) and polyvinylpyrrolidone (PVP K-30, Mn = 40,000 g·mol−1) in N,N-dimethylacetamide (DMA), which feature lower critical solution temperatures (LCSTs). A fragment of the phase state diagram of the system PSF —PEG-400—PVP K-30—DMA was experimentally constructed in the following range of component concentrations: PSF 20–24 wt.%, PEG-400—35–38 wt.% and PVP—0–8 wt.%. It has been established that PVP addition substantially reduces the phase separation temperature down to 50–60 °C. Based on the obtained phase diagrams, a method for preparation of highly permeable hollow fiber membranes from PSF, which involves the processing of the dope solution at a temperature close to the LCST and the temperature of the bore fluid above the LCST, was proposed. Hollow fiber membranes with pure water flux of 1200 L·m−2·h−1 and a sponge-like macrovoid-free structure were obtained via LCST-thermally induced phase separation by free fall spinning technique.