Three-dimensional structure design of tubular polyvinyl chloride hybrid nanofiber membranes for water-in-oil emulsion separation

Fabrication of a ZIF-8/PVA Membrane on PVDF Fiber by Spray for the Highly Efficient Separation of Oil-in-Water Emulsions

In human life and production, excessive oily wastewaters containing detergents are produced and discharged, causing severe environmental pollution and water resource problems. A metal-organic framework (MOF)-based membrane is an economical and environmentally friendly tool for emulsion separation but is limited by a complex preparation process and poor flexibility. Herein, we developed a simple method to synthesize a MOF-based mixed-matrix membrane (MMM) by spray and fabricated the membrane on poly(vinylidene fluoride) (PVDF) fibers via postdeposition and in situ growth manners. The prepared ZIF-8/PVA MMMs have uniform distribution of ZIF-8 particles and poly(vinyl alcohol) (PVA) on the PVDF fibers. PVA improved the adhesion between the ZIF-8 particles and between the MOF layer and PVDF fiber, endowing the separation membrane with high flexibility and bendability. The prepared ZIF-8/PVA membrane exhibited hydrophilicity and underwater superoleophobicity, which showed high separation efficiency and considerable water flux for emulsions, emulsion containing dye, and surfactant-stabilized emulsion. In addition, the fabricated ZIF-8/PVA/PVDF fibers exhibited good antifouling property and flexibility and can maintain stable separation efficiency after working several times and even under bending, demonstrating the stability and potentiality of the ZIF-8/PVA/PVDF fibers in practical applications. This work paves a new avenue for the synthesis and application of MOF-based MMMs.

A facile method for separating fine water droplets dispersed in oil through a pre-wetted mesh membrane

To achieve the successful separation of emulsions containing fine dispersed droplets and low volume fractions, a membrane with pore sizes comparable to or smaller than the droplet size is typically required. Although this approach is effective, its utilization is limited to the separation of emulsions with relatively large droplets. To overcome this limitation, a secondary membrane can be formed on the primary membrane to reduce pore size, but this can also be time-consuming and costly. Therefore, a facile and effective method is still required to be developed for separating emulsions with fine droplets. We introduce a pre-wetted mesh membrane with a pore size significantly larger than droplets, easily fabricated by wetting a hydrophilic stainless-steel mesh with water. Applying this membrane to emulsion separation via gravity-driven flow confirms a high efficiency greater than 98%, even with droplets approximately 10 times smaller than the pore size.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Carbon-Based Nanomaterials Decorated Electrospun Nanofibers in Biosensors: A Review

Nanomaterials have revolutionized scientific research due to their exceptional physical and chemical capabilities. Carbon-based nanomaterials such as graphene and its derivates have excellent electrical, optical, thermal, physical, and chemical properties that have made them indispensable in several industries worldwide, including medicine, electronics, and energy. By incorporating carbon-based nanomaterials as nanofillers in electrospun nanofibers (ESNFs), smoother and highly conductive nanofibers can be achieved that possess a large surface area and porosity. This approach provides a superior alternative to traditional materials in the development of improved biosensors. Carbon-based ESNFs, among the most exciting new-generation materials, have many applications, including filtration, pharmaceuticals, biosensors, and membranes. The electrospinning technique is a highly efficient and cost-effective method for producing desired nanofibers compared to other methods. Various types of natural and synthetic organic polymers have been successfully utilized in solution electrospinning to produce nanofibers directly. To create diagnostics devices, various biomolecules like antibodies, enzymes, aptamers, ligands, and even cells can be bound to the surface of nanofibers. Electrospun nanofibers can serve as an immobilization matrix to create a biofunctional surface. Thus, biosensors with desired features can be produced in this way. This study comprehensively reviews biosensors that integrate nanodiamonds, fullerenes, carbon nanotubes, graphene oxide, and carbon dots into electrospun nanofibers.

Phase inverted hydrophobic polyethersulfone/iron oxide-oleylamine ultrafiltration membranes for efficient water-in-oil emulsion separation

Exploration and transportation of oil offshore can result in oil spills that cause a wide range of adverse environmental consequences and destroy aquatic life. Membrane technology outperformed the conventional procedures for oil emulsion separation due to its improved performance, reduced cost, removal capacity, and greater eco-friendly. In this study, a hydrophobic iron oxide-oleylamine (Fe-Ol) nanohybrid was synthesized and incorporated into polyethersulfone (PES) to prepare novel PES/Fe-Ol hydrophobic ultrafiltration (UF) mixed matrix membranes (MMMs). Several characterization techniques were performed to characterize the synthesized nanohybrid and fabricated membranes, including scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), Fourier transform-infrared spectroscopy (FT-IR), X-ray diffraction (XRD), thermal gravimetric analysis (TGA), contact angle, and zeta potential. The membranes' performance was assessed using a surfactant-stabilized (SS) water-in-hexane emulsion as a feed and a dead-end vacuum filtration setup. The incorporation of the nanohybrid enhanced the hydrophobicity, porosity, and thermal stability of the composite membranes. At 1.5 wt% Fe-Ol nanohybrid, the modified PES/Fe-Ol MMM membranes reported high water rejection efficiency of 97.4% and 1020.4 LMH filtrate flux. The re-usability and antifouling properties of the membrane were examined over five filtration cycles, demonstrating its great potential for use in water-in-oil separation.

Advanced Polymeric Nanocomposite Membranes for Water and Wastewater Treatment: A Comprehensive Review

Nanomaterials have been extensively used in polymer nanocomposite membranes due to the inclusion of unique features that enhance water and wastewater treatment performance. Compared to the pristine membranes, the incorporation of nanomodifiers not only improves membrane performance (water permeability, salt rejection, contaminant removal, selectivity), but also the intrinsic properties (hydrophilicity, porosity, antifouling properties, antimicrobial properties, mechanical, thermal, and chemical stability) of these membranes. This review focuses on applications of different types of nanomaterials: zero-dimensional (metal/metal oxide nanoparticles), one-dimensional (carbon nanotubes), two-dimensional (graphene and associated structures), and three-dimensional (zeolites and associated frameworks) nanomaterials combined with polymers towards novel polymeric nanocomposites for water and wastewater treatment applications. This review will show that combinations of nanomaterials and polymers impart enhanced features into the pristine membrane; however, the underlying issues associated with the modification processes and environmental impact of these membranes are less obvious. This review also highlights the utility of computational methods toward understanding the structural and functional properties of the membranes. Here, we highlight the fabrication methods, advantages, challenges, environmental impact, and future scope of these advanced polymeric nanocomposite membrane based systems for water and wastewater treatment applications.

Preparation of polyvinyl chloride (PVC) membrane blended with acrylamide grafted bentonite for oily water treatment

The current work aims to advance the hydrophilicity, morphology, and antifouling characteristics of polyvinyl chloride (PVC) membranes for oily wastewater separation by incorporating modified bentonite. The surface of bentonite nanoparticles is altered by adopting the "grafting from" method using the surface-initiated atom transfer radical polymerization (SI-ATRP) approach. The PVC-based membrane is first prepared by blending acrylamide grafted bentonite (AAm-g-bentonite). AAm is grafted on bentonite in the presence of 2,2'-Bipyridyl and copper (I) bromide as a catalyst. The modified bentonite nanoparticles are studied using multiple techniques, such as fourier transform infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA), sedimentation tests, field emission scanning electron microscope (FE-SEM), etc. Flat-sheet PVC-based membrane is prepared by blending AAm-g-bentonite using the nonsolvent induced phase separation (NIPS) technique. Different methods, including FE-SEM, FTIR, sedimentation test, contact angle, porosity, antifouling property, and filtration studies of pure and oily water, are used to characterize and determine the performance of mixed-matrix membranes. Membrane performance is improved in the presence of modified bentonite (i.e., AAm-g-bentonite), with the best result achieved at PVC/AAm-g-ben-8 (i.e., 8 wt % of AAm-g-bentonite). Enhanced pure water flux (293.14 Lm^-2h^-1), permeate flux (123.96 Lm^-2h^-1), and oil rejection >93.2% are obtained by the reduced contact angle (49.1°) and improved porosity (71.22%).

A prediction model for nanoparticle diffusion behavior in fibrous materials considering steric and hydrodynamic resistances

Precise prediction of the hindered diffusion behavior of electroneutral particles in fibrous media plays a critical role in the development of drugs, polymer membranes, and porous electrodes. However, the random microstructure and unknown coupling relationship of multiple resistance mechanisms lead to the lack of a universal prediction model. In this work, a dual-resistance model is proposed by reconstructed pore-scale simulations, which presents the coexistence of steric and hydrodynamic resistances in the multiplication form. The simulation results show that the relationship between steric resistance and structural parameters (porosity, fiber radius, and particle radius) is exponential, while that for hydrodynamic resistance is polynomial. The dominant diffusion resistance is found to change from hydrodynamic to steric resistance with a decrease in porosity. The fluorescent polystyrene microsphere diffusivity in a series of SiO₂ fibrous media is determined by single-particle tracking experiments, quantitatively confirming the dual-resistance model. The present model can be used for rapid diffusivity prediction and fibrous membrane and drug design.

Monitoring the Early Stages of Formation of Oil-Water Emulsions Using Flow Cytometry

Characterization of complex oil emulsions is critical yet challenging both in science and in many industrial applications. Here we demonstrate for the first time the use of flow cytometry as a fast method for characterizing complex, polydisperse oil-water emulsions. Owing to our interest in understanding how the presence of specific ions might affect the properties of oil-water emulsions including size, polydispersity, and complexity, we present a systematic study of oil emulsions in deionized water and various brines of different ionic strength. Forward scatter (FSC) and side scatter (SSC) intensities associated with detailed statistics were judiciously combined to provide a better understanding of these complex systems. We find that the type and concentration profiles of ions around the oil droplets affect significantly the properties of the emulsion. Weakly hydrated cations NH₄⁺ and Ca²⁺ appear to be more effective in screening the charge of oil droplets compared to the monovalent Na⁺ and divalent Mg²⁺ ions, respectively. As a result, coalescence and formation of larger droplets are seen in the case of NH₄Cl and CaCl₂ compared to NaCl and MgCl₂, respectively. In addition, weakly hydrated anions such as Cl^- can come closer to the oil surface and, thus, decrease the effective screening that the Na⁺ ions provide as compared to SO₄^2- ions, which leads to more stable emulsions in NaCl compared to Na₂SO₄. In addition to these specific findings, the work demonstrates the utility of the technique as a new tool for characterizing oil emulsions in a wide spectrum of fields ranging from food to oil and gas applications.

Recent Progress on Nanomaterial-Based Membranes for Water Treatment

Nanomaterials have emerged as the new future generation materials for high-performance water treatment membranes with potential for solving the worldwide water pollution issue. The incorporation of nanomaterials in membranes increases water permeability, mechanical strength, separation efficiency, and reduces fouling of the membrane. Thus, the nanomaterials pave a new pathway for ultra-fast and extremely selective water purification membranes. Membrane enhancements after the inclusion of many nanomaterials, including nanoparticles (NPs), two-dimensional (2-D) layer materials, nanofibers, nanosheets, and other nanocomposite structural materials, are discussed in this review. Furthermore, the applications of these membranes with nanomaterials in water treatment applications, that are vast in number, are highlighted. The goal is to demonstrate the significance of nanomaterials in the membrane industry for water treatment applications. It was found that nanomaterials and nanotechnology offer great potential for the advancement of sustainable water and wastewater treatment.

Three-dimensional composite electrospun nanofibrous membrane by multi-jet electrospinning with sheath gas for high-efficiency antibiosis air filtration

Three-dimensional (3D) composite polyvinylidene fluoride (PVDF)/polyacrylonitrile (PAN) electrospun nanofibrous membranes combining both thick and thin nanofibers have been fabricated by the method of multi-jet electrospinning with sheath gas to realize high-efficiency air filtration under a low pressure drop. The thin PAN nanofibers form a dense membrane, with a strong capturing ability on the ultra-fine particles, while the thick PVDF nanofibers play a 3D supporting effect on the thin PAN nanofibers. In this case, the combination results in a fluffy membrane with higher porosity, which could achieve the airflow passing through the membrane without the air pressure drop. The effects of the composite manner of thick nanofibers and thin nanofibers are investigated, in order to optimize the air filtration performance of the 3D composite nanofibrous membrane. As a result, the maximum quality factor for air filtration could reach up to 0.398 Pa^-1. The particle-fiber interaction model was used to simulate the air filtration process as well, and the simulation results were fairly consistent with the experimental results, providing a guidance method for the optimization of composite nanofibrous membrane for high-efficiency air filtration. More interestingly, a cationic poly[2-(N,N-dimethyl amino) ethyl methacrylate] (PDMAEMA) was added in the PVDF solution to obtain a composite air filtration membrane with excellent antibiosis performance, which achieved the highest inhibition rate of approximately 90%. In short, this work provides an effective way to promote antibiosis air filtration performance by using an electrospun nanofibrous membrane, and might also effectively accelerate the biological protection application of current air filtration membranes.

A Review on Electrospun PVC Nanofibers: Fabrication, Properties, and Application

Polyvinyl chloride (PVC) is a widely used polymer, not only in industry, but also in our daily life. PVC is a material that can be applied in many different fields, such as building and construction, health care, and electronics. In recent decades, the success of electrospinning technology to fabricate nanofibers has expanded the applicability of polymers. PVC nanofibers have been successfully manufactured by electrospinning. By changing the initial electrospinning parameters, it is possible to obtain PVC nanofibers with diameters ranging from a few hundreds of nanometers to several micrometers. PVC nanofibers have many advantages, such as high porosity, high mechanical strength, large surface area, waterproof, and no toxicity. PVC nanofibers have been found to be very useful in many fields with a wide variety of applications such as air filtration systems, water treatment, oil spill treatment, batteries technology, protective clothing, corrosion resistance, and many others. This paper reviews the fabricating method, properties, applications, and prospects of PVC nanofibers.