Constructing low-resistance and high-selectivity transport multi-channels in mixed matrix membranes for efficient CO2 separation

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

CO2-Philic Nanocomposite Polymer Matrix Incorporated with MXene Nanosheets for Ultraefficient CO2 Capture

The incorporation of two-dimensional (2D) functional nanosheets in polymeric membranes is a promising material strategy to overcome their inherent performance trade-off behavior. Herein, we report a novel nanocomposite membrane design by incorporating MXene, a 2D sheet-like nanoarchitecture known for its advantageous lamellar morphology and surface functionalities, into a cross-linked polyether block amide (Pebax)/poly(ethylene glycol) methyl ether acrylate (PEGMEA) blend matrix, which delivered exceptional CO2/N2 and CO2/H2 separation performances that are critical to industrial CO2 capture applications. The finely dispersed Ti3C2Tx nanosheets in the blend polymer matrix led to an expansion of the free volume within the resultant mixed matrix membrane (MMM), giving rise to a substantially enhanced CO2 permeability of up to 1264.6 barrer, which is 102% higher than that of the pristine polymer. Moreover, these MXene-incorporated MMMs exhibited preferential sorption for CO2 over light gases, which contributed to an exceptional CO2/N2 and CO2/H2 selectivity (64.3 and 19.2, respectively) even at a small loading of only 1 wt %, allowing the overall performance to not only surpass the latest upper bounds but also exceed many previously reported high-performance nanosheet-based nanocomposite membranes. Long-term performance tests have also demonstrated the good stability of these membranes. This composite membrane design strategy reveals the remarkable potential of combining a blend copolymer matrix with ultrathin MXene nanosheets to achieve superior gas separation performance for environmentally important gas separations.

How 2D Nanoflakes Improve Transport in Mixed Matrix Membranes: Insights from a Simple Lattice Model and Dynamic Mean Field Theory

Mixed matrix membranes (MMMs), incorporating graphene and graphene oxide structural fragments, have emerged as promising materials for challenging gas separation processes. What remains unclear is the actual molecular mechanism responsible for the enhanced permeability and perm-selectivity of these materials. With the fully atomistic models still unable to handle the required time and length scales, here, we employ a simple qualitative model based on the lattice representation of the physical system and dynamic mean field theory. We demonstrate that the performance enhancement results from the flux-regularization impact of the 2D nanoflakes and that this effect sensitively depends on the orientation of the nanoflakes and the properties of the interface between the nanoflakes and the polymer.

Heteroepitaxial growth of ZIF-67 nanoparticles on the ZIF-L(Zn) nanosheets for fabrication of Pebax mixed matrix membranes with highly efficient CO2 separation

ZIF-67 nanoparticles were grown on ZIF-L(Zn) nanosheets by in-situ heteroepitaxial method, resulting in ZIF-67@ZIF-L(Zn) as a charming two-dimensional (2D) nanocomposite for incorporation into the Pebax-1657 and improving its CO2/N2 separation performance. The fabricated nanofillers and membranes were analyzed by characterization tests (FTIR, XRD, FESEM, and EDAX-mapping) and gas separation experiments (effect of filler loading, filler type, feed pressure, and long-term stability). It was observed that the nanosheets were well dispersed in the matrix, and they had formed a proper interaction by creating hydrogen bonds at the interface; in addition, due to their crystalline nature, they increased the crystallinity of the MMMs. The results of the gas permeability test showed that these nanofillers, with their composite structure, had a synergistic effect on the gas solubility and screening and caused a significant improvement in the separation performance of MMMs. So that the best performance achieved with a CO2 permeability of 72.9 Barrer and a CO2/N2 selectivity of 102.9 at 10 bar for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67, also exceeding Robeson's upper bound. Moreover, Mindex as a criterion for evaluation of the gas separation performance of MMMs in simultaneous improvement of the permeability and selectivity was proposed in this work. The Mindex values in the range of 0.5-1.5 were calculated for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67 nanosheet which indicating a good quality for the gas separation performance. Furthermore, at equal filler loading (2 wt%), this membrane outperformed all MMMs containing other nanofillers (ZIF-67, ZIF-8, ZIF-L(Co), or ZIF-L(Zn)).

Enhancement strategies of poly(ether-block-amide) copolymer membranes for CO2 separation: A review

Poly(ether-block-amide) (Pebax) membranes have become the preferred CO2 separation membrane because of their excellent CO2 affinity and robust mechanical resistance. Nevertheless, their development must be considered to overcome the typical obstacles in polymeric membranes, including the perm-selectivity trade-off, plasticization, and physical aging. This article discusses the recent enhancement strategies as a guideline for designing and developing Pebax membranes. Five strategies were developed in the past few years to improve Pebax gas transport properties, including crosslinking, mobile carrier attachment, polymer blending, filler incorporation, and the hybrid technique. Among them, filler incorporation and the hybrid technique were most favorable for boosting CO2/N2 and CO2/CH4 separation performance with a trade-off-free profile. On the other hand, modified Pebax membranes must deal with two latent issues, mechanical strength loss, and perm-selectivity off-balance. Therefore, exploring novel materials with unique structures and surface properties will be promising for further research. In addition, seeking eco-friendly additives has become worthwhile for establishing Pebax membrane sustainable development for gas separation.

Constructing Dual-Transport Pathways by Incorporating Beaded Nanofillers in Mixed Matrix Membranes for Efficient CO2 Separation

Mixed matrix membranes (MMMs) have attracted significant attention in the field of CO₂ separation because MMMs have potential to overcome an undesirable "trade-off" effect. In this study, the beaded nanofillers of ZIF-8@aminoclay (ZIF-8@AC) were synthesized using an in situ growth method, and they were doped into a Pebax MH 1657 (Pebax) matrix to fabricate MMMs for efficient CO₂ separation. The beaded structure was formed by ZIF-8 particles joined together during the process of AC coating on the ZIF-8 surface. ZIF-8@AC played a vital role in the improvement of gas separation performance. It was mainly attributed to the following reasons: First, the inherent micropores of ZIF-8 constructed the internal pathways for gas transport in the beaded nanofillers, benefiting the improvement of gas permeability. Second, the staggered AC layers constructed the external pathways for gas transport in the beaded nanofillers, increasing the tortuosity of gas transport for larger molecules and favoring the improvement of gas selectivity. Therefore, the internal and external pathways of ZIF-8@AC co-constructed the dual-transport pathways for CO₂ transport in MMMs. In addition, the abundant amino groups of the beaded nanofillers provided abounding carriers for CO₂, facilitating CO₂ transport in the dual-transport pathways. Therefore, the CO₂ separation performance of Pebax/ZIF-8@AC-1 MMMs was significantly improved. The CO₂ permeability and CO₂/CH₄ separation factor of Pebax/ZIF-8@AC-1-7 MMM were 620 ± 10 Barrer and 40 ± 0.4, which were 2.3 and 1.6 times those of a pure Pebax membrane, respectively. Furthermore, the CO₂/CH₄ separation performance of Pebax/ZIF-8@AC-1-7 MMM overcame successfully the "trade-off" effect and approached the 2019 upper bound. It is a novel strategy to design a beaded nanofiller doped into MMMs for carbon capture.